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Market Research Report
Global Market for Catalyst Regeneration
| Published by |
BCC Research |
| Published |
September, 2006 |
Product code |
44849 |
| Content info |
431 pages 136 tables |
| Price |
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Global Market for Catalyst Regeneration published by BCC Research in September, 2006. This report consists of 431 pages 136 tables and the price starts from US $ 4850.
Abstract
INTRODUCTION
This BCC Research study focuses on the catalyst regeneration business. Global
value demand for catalysts (both fresh and regenerated) will grow 7.9% yearly
from the current value of $11.5 billion to $16.9 billion through 2010. This is
based on increased production of end-use products and a shift toward
higher-value catalyst materials. Polymerization catalysts will grow the
fastest while chemical synthesis catalysts will surpass petroleum refining
types as the largest segment.
This report study analyzes the world regenerated catalyst business. It
presents historical demand data for 2002, 2003, 2004 and 2005, and forecasts
to 2010 according to catalyst management service, product and application
(e.g., fluid cracking, hydroprocessing, alkylation, reforming and organic
synthesis, oxidation, synthesis gas, hydrogenation, automotive exhaust and
flue⁄waste treatment); also by market sector, material, site, technology
and by world region, respectively. The study also quantifies the various
options for managing spent catalysts.
The study examines the market environment, details industry structure and
market share, and profiles leading industry competitors including Eurecat,
Tricat, SCR-Tech, CRI, W.R. Grace, Akzo Nobel, Johnson Matthey, Engelhard,
Royal Dutch/Shell, BP, ChevronTexaco, Degussa, Dow Chemical, DuPont, Sasol,
Eni Technologies and Haldor Topsoe. It assesses the role of catalyst
regeneration as a key input for the production of high-quality, clean
transportation fuels and environmental clean-up of dangerous pollutants.
SCOPE OF STUDY
This report covers:
- Regenerated catalyst use in processing of crude oil (including
non-conventional sources such as tar sands and heavy oil reservoirs),
chemical/petrochemical synthesis, automotive exhaust gas treatment, and flue
gas/waste treatment,
- An extensive overview of the U.S. and global catalyst regeneration markets,
- The global market for catalyst regeneration, with data forecasted through
2010,
- The top companies in the catalyst regeneration business,
- A detailed patent analysis.
REPORT HIGHLIGHTS
- The global regenerated catalyst market for chemical, energy and
environmental catalysts was worth close to $2.7 billion in 2005. The market is
projected to grow to reach just under $3.5 billion/year in 2010, an average
annual growth rate (AAGR) of 5.5%. Demand for off-site catalyst regeneration
services will increase at an annual average growth rate (AAGR) corresponding
to 6.1% to reach $3,408.3 million/year in 2010.
- Regenerated refinery catalysts, now more than 84% of the total regenerated
catalyst market, are projected to gain market share from 2005 through 2010 as
more stringent emissions regulations come into force and new sulfur
regulations become mandatory.
- Stationary source air pollution catalytic applications (e.g., power plant
emissions controls, industrial boilers and waste incineration plants) accounts
for 8.9% of the regenerated catalyst market in 2005, followed by mobile source
air pollution remediation applications, particularly vehicle catalytic
converters, with 4.2% of the regenerated catalyst market in 2005.
Chemical/petrochemical applications account for the remaining 2.1%.
METHODOLOGY AND INFORMATION SOURCES
The findings and conclusions of this report are based on information gathered
from a cross-section of catalyst developers, manufacturers, distributors, end
users and other informed sources. Interview data were combined with
information gathered through an extensive review of secondary sources such as
trade publications, trade associations, company literature and on-line
databases to produce the baseline market estimates contained in this report.
With 2005 as a baseline, projections for each market segment were developed
for 2005 through 2010. They are based on a combination of a consensus among
the primary contacts, combined with BCC Research' s understanding of the key
market drivers and their impact from a historical and analytical perspective.
The analytical methodologies used to generate market estimates are based on a
detailed projection of world economy and trade. All dollar projections
presented in this report are in 2004 constant dollars.
Table of Contents
- INTRODUCTION
- STUDY GOALS AND OBJECTIVES
- REPORT HIGHLIGHTS
- REASONS FOR DOING THE STUDY
- CONTRIBUTION OF THE STUDY AND FOR WHOM
- SCOPE AND FORMAT
- METHODOLOGY AND INFORMATION SOURCES
- ANALYST' S CREDENTIALS
- RELATED BCC RESEARCH EFFORTS
- BCC ONLINE SERVICES
- DISCLAIMER
- SUMMARY
- SUMMARY TABLE GLOBAL MARKET FORECAST FOR CATALYST REGENERATION BY SITE
TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- SUMMARY FIGURE GLOBAL MARKET FORECAST FOR CATALYST REGENERATION BY SITE
TECHNOLOGY, 2002-2010 ($ MILLIONS)
- OVERVIEW
- INTRODUCTION
- REGENERATED CATALYST DEMAND
- FRESH CATALYST DEMAND
- TABLE 1 GLOBAL MARKET FORECAST DEMAND FOR CATALYSTS, THROUGH 2010 ($ MILLIONS)
- OVERVIEW OF REGENERATED CATALYST USE
- TABLE 2 GLOBAL MARKET FORECAST FOR REGENERATED CATALYSTS AS A
PERCENTAGE OF TOTAL CATALYST DEMAND, THROUGH 2010 (%)
- OVERVIEW OF FRESH AND REGENERATED CATALYSTS COSTS
- TABLE 3 COST OF FRESH AND REGENERATED CATALYSTS ($/LB) OVERVIEW OF
SPENT CATALYST USE OPTION
- TABLE 4 GLOBAL MARKET FORECAST FOR COST OF SPENT CATALYST USE BY
OPTION, THROUGH 2010 ($/LB)
- IMPORTANCE OF SPENT CATALYST REGENERATION AND MANAGEMENT SERVICES
- TABLE 5 OVERVIEW OF SERVICES VALUE IN CATALYST MANAGEMENT ACTIVITY
(%)
- OVERVIEW OF THE REGENERATED CATALYST CHARATERISTICS AND PROPERTIES
- TABLE 6 OVERVIEW OF REGENERATED CATALYST CHARACTERISTICS AND
PROPERTIES
- OVERVIEW OF COMMERCIAL REGENERATION TECHNOLOGIES ROTATING VESSEL
REGENERATION TECHNOLOGY
- FIGURE 1 ROTO-LOUVRE CATALYST REGENERATION TECHNOLOGY
- EBULLATED BED REGENERATION TECHNOLOGY
- FLUIDIZED BED REGENERATION TECHNOLOGY
- FIGURE 2 MOVING-BELT OVEN EX SITU CATALYST REGENERATION PROCESS
- In Situ Cleaning Technology
- FIGURE 3 SCR REGENERATION STRATEGIES
- SCR-TECH' S Catalyst Regeneration Development and Experience
- Step One
- Step Two
- Step Three
- FIGURE 4 SCR-TECH CATALYST REGENERATION DEVELOPMENT, 1996-2004
- FIGURE 5 SCR-TECH REGENERATION EXPERIENCE
- AQUACAT TECHNOLOGY
- PROCESSING COSTS
- OVERVIEW OF SPENT CATALYST EVALUATION
- TABLE 7 PREBURNING IMPROVES SAMPLING ACCURACY
- LABORATORY EVALUATION
- INDUSTRIAL REGENERATION PROCESS
- TABLE 8 TYPICAL CATALYST DATA REPORT
- WHERE CATALYST REGENERATION FITS IN THE GLOBAL ECONOMY
- ENERGY
- CHEMICALS AND PETROCHEMICALS
- Chemicals and Petrochemicals (Continued)
- ENVIRONMENT
- TABLE 9 GLOBAL MARKET FORECAST OVERVIEW OF REGENERATED CATALYST DEMAND
BY ECONOMIC SECTOR, THROUGH 2010 ($ MILLIONS)
- OVERVIEW OF GLOBAL ENERGY DEMAND BY FUEL TYPE PETROLEUM
- LNG TRADE
- NATURAL GAS
- NUCLEAR
- COAL
- RENEWABLES
- TABLE 10 GLOBAL MARKET FORECAST OF ENERGY CONSUMPTION BY FUEL TYPE,
THROUGH 2010 (QUADRILLION BTU PER YEAR)
- IMPORTANT ECONOMIC INDICATIONS FOR WORLD TRADE
- RISKS
- TABLE 11 OVERVIEW OF WORLD KEY ECONOMIC INDICATORS, 2002-2010 (%
GROWTH)
- GLOBAL ECONOMY OVERVIEW
- Damage from Hurricanes Katrina and Rita and Earthquake Likely to
Reverberate Across the Global Economy Well Into 2006
- Impact of Soaring Energy Prices
- TABLE 12 OVERVIEW OF WORLDWIDE GDP AND GDP GROWTH
- OVERVIEW OF INTERNATIONAL CURRENCY EXCHANGE RATES
- TABLE 13 OVERVIEW OF INTERNATIONAL CURRENCY EXCHANGE RATES, THROUGH
2005
- OVERVIEW OF THE METAL MARKET
- TABLE 14 OVERVIEW OF NICKEL AND STEEL METAL PRICES (INDEX: JANUARY
1998 = 1.0)
- COPPER
- COBALT
- ZINC
- TIN
- CHROMIUM
- MOLYBDENUM
- TABLE 15 ALUMINUM, COBALT, COPPER, ZINC, TIN, CHROMIUM AND MOLYBDENUM
METAL PRICE FORECASTS*, THROUGH 2005 (¢⁄LB)
- PLATINUM GROUP METALS
- PLATINUM
- PALLADIUM
- RUTHENIUM
- RHODIUM
- IRIDIUM
- TABLE 16 PLATINUM GROUP METAL PRICE FORECASTS, THROUGH 2005 ($/OZ)
- FIGURE 6 RHENIUM METAL PRICES
- OVERVIEW OF INORGANIC CHEMICAL COSTS
- TABLE 17 OPERATING COST INDEX FOR HF AND H2SO4, THROUGH 2005 (BASED ON
1956 = 100.0)
- RARE EARTHS AND MAGNESIUM COMPOUNDS AND CHEMICALS
- RARE EARTHS AND YTTRIUM
- MAGNESIUM, MAGNESIUM COMPOUNDS AND CHEMICALS
- TABLE 18 COST OF RARE EARTHS AND MAGNESIUM, THROUGH 2005
- OVERVIEW OF SPENT CATALYST COMPOSITIONS
- OVERVIEW OF SPENT CATALYST .... (CONTINUED)
- TABLE 19 COMPARISON OF SPENT CATALYSTS FROM VARIOUS SOURCES (% W/W)
- OVERVIEW OF CATALYST ACTIVITY DETERIORATION AND REGENERABILITY
- PHYSICAL PROPERTIES
- BULK CHEMICAL PROPERTIES
- SURFACE CHEMICAL PROPERTIES
- FIGURE 7 AGEING-INDUCED STRUCTURAL AND CHEMICAL CHANGES IN AUTOMOTIVE
EXHAUST CATALYST
- OVERVIEW OF THE SIGNIFICANCE OF CATALYST PHYSICAL PROPERTIES
- TABLE 20 SIGNIFICANCE OF CATALYST PHYSICAL PROPERTIES
- OVERVIEW OF THE CAUSE AND EFFECT OF CATALYST ACTIVITY DETERIORATION
- TABLE 21 OVERVIEW OF THE CAUSE AND EFFECT OF CATALYST ACTIVITY
DETERIORATION
- CATALYST REGENERATION: ADVANTAGES AND DISADVANTAGES
- PROCESS DESCRIPTION
- CATALYST LIFETIME
- Chemical Processing Industry
- INFORMATION
- TABLE 22 CATALYST REGENATION: ADVANTAGES AND DISADVANTAGES
- TABLE 22 (CONTINUED)
- OVERVIEW OF FUEL SULFUR LIMITS IN SELECTED COUNTRIES
- TABLE 23 SULFUR LIMITS IN SELECT COUNTRIES (PARTS PER MILLION)
- IMPACT OF SULFUR ON DIESEL ON CATALYST TECHNOLOGIES
- FIGURE 8 QUARTELY FOREIGN GROSS REFINING MARGINS, 2002-2005
- New Fuel Rules a “Headache”
- TABLE 24 THE EVOLUTION OF AUTO EMISSION STANDARDS IN THE U.S. (GRAMS
POLLUTANT PER MILE)
- OVERVIEW OF REGENERATED CATALYST DEMAND BY MARKET SEGMENT
- TABLE 25 GLOBAL MARKET FORECAST FOR REGENERATED CATALYST REGION/MARKET
BY SEGMENT, THROUGH 2010 ($ MILLIONS)
- OVERVIEW OF REGENERATED CATALYST USE PRODUCT MATRIX
- TABLE 26 SECTOR/PRODUCT MATRIX
- HISTORY OF THE CATALYST REGENERATION BUSINESS
- HISTORY OF THE CATALYST ....(CONTINUED)
- SOME IMPORTANT DEVELOPMENTS FOR THE CATALYST REGENERATION BUSINESS
- PERTAMINA' S CILACAP REFINERY SUCCESSFULLY RELOADS TATORAY UNIT WITH
UOP' S TA-20 CATALYST
- SCR TECHNOLOGY
- TOPSOE TO SUPPLY A SPENT SULFURIC ACID REGENERATION PLANT FOR
PETROM, ROMANIA
- BAKU ALIYEV REFINERY SELECTS UOP TECHNOLOGIES FOR HIGH-OCTANE
GASOLINE PROJECT
- PROGRESS ENERGY ANNOUNCES FIRST CLEAN SMOKE STACKS
- THE FUTURE
- TABLE 27 OVERVIEW OF GLOBAL DEMAND FOR CATALYST REGENERATION BY
REGION, THROUGH 2005 ($ MILLIONS)
- REGULATORY ISSUES
- INTRODUCTION
- CLEAN AIR INTERSTATE RULE (CAIR)
- CLEAN AIR AMENDMENTS ACT OF 1990
- OXYGENATED GASOLINE PROGRAM/REFORMULATED GASOLINE PROGRAM
- DIESEL FUEL REGULATIONS
- RESOURCE CONSERVATION AND RECOVERY ACT (CERCLA: 42 U.S.C. S/S 6901 ET
SEQ. - 1976)
- CATALYST RECLAMATION AND DISPOSAL
- CATALYST RECLAMATION AND .... (CONTINUED)
- THE JEFFORDS AMENDMENT
- CLEAN NONROAD DIESEL RULE
- CLEAR SKIES ACT OF 2003
- CLEAN WATER ACT
- EUROPEAN LEGISLATION COVERING SPENT CATALYSTS
- EPA REVISES LIST OF MAJOR SOURCE CATEGORIES
- THE ENERGY POLICY ACT OF 2005
- THE ENERGY POLICY ACT OF 2005 (CONTINUED)
- INDUSTRY STRUCTURE AND COMPETITIVE RATES
- FIGURE 9 STRUCTURE AND SUPPLY CHAIN OF THE CATALYST REGENERATION BUSINESS
- LABORATORY SPENT CATALYST REGENERATION
- FIGURE 10 TYPICAL LABORATORY SPENT CATALYST REGENERATION/REJUVENATION
PROCESS FLOW DIAGRAM
- PHYSICAL AND CHEMICAL CHARACTERISTICS OF REGENERATED CATALYSTS
- TABLE 28 CHARACTERISTICS OF FRESH, SPENT AND REGENERATED CATALYSTS
- FIGURE 11 COMPARISON OF SPENT AND REGENERATED CATALYST PERFORMANCE
- CONTRIBUTORY FACTORS IN ACTIVITY REGAIN AFTER REGENERATION
- FIGURE 12 ACTIVITY (K) IN COMPARISON TO FACTORY NEW ACTIVITY (K0) BEFORE
AND AFTER REGENERATION (SAMPLES)
- CHEMICAL COMPOSITION OF SPENT CATALYSTS IN COMPARISON TO OTHER RAW
MATERIALS
- TABLE 29 CHEMICAL COMPOSITION (WT %) OF SPENT CATALYST AND OTHER RAW
MATERIALS
- TABLE 30 COMPOSITION OF SPENT NICKEL CATALYSTS USED IN HYDROGENATION OF
EDIBLE FATS AND OILS (%)
- USING SPENT CATALYSTS AS RAW MATERIALS TO PRODUCE OTHER VALUABLE
PRODUCTS
- COMPRESSIVE STRENGTH OF PRODUCED AGGREGATE MATERIAL
- FIGURE 13 EFFECT OF FIRING TEMPERATURES ON METALS LEACHING FROM
SYNTHETIC AGGREGATE MATERIALS
- FIGURE 14 EFFECT OF FIRING TEMPERATURES ON COMPRESSIVE STRENGTH OF
SYNTHETIC AGGREGATE MATERIALS
- CONCRETE CUBES PREPARED FROM SYNTHETIC AND NATURAL AGGREGATES
- TABLE 31 COMPRESSIVE STRENGTH OF CONCRETE CUBES PREPARED FROM SYNTHETIC
AND NATURAL AGGREGATES
- CHALLENGES FACING THE CATALYST REGENERATION INDUSTRY
- FIGURE 15 CHALLENGES FACING KEY PLAYERS IN THE CATALYST REGENERATION
BUSINESS CHAIN
- SPENT CATALYST METAL REFINERS' ISSUES
- PRECIOUS METALS SAMPLING
- Melt Sampling
- Solution Sampling
- DRY SAMPLING
- ASSAYING
- PROCESSING TURNAROUND: BOTTOM LINE
- LEASING AND POOL ACCOUNTS
- BANKING
- ISSUES FOR SPENT CATALYST REGENERATORS
- Eurecat
- Catalyst Recovery, Inc. (CRI)
- Tricat, Inc
- Süd-Chemie
- TABLE 32 TYPICAL PILOT PLANT TEST SUMMARY
- TABLE 32 (CONTINUED)
- ISSUES FOR SPENT CATALYST GENERATOR (CATALYST USER' S ISSUES)
- REGENERATION/METAL RECOVERY/DISPOSAL ECONOMICS
- SPENT CATALYST METAL RECOVERY PROCESSING TIME HAS AN EFFECT ON
PROFITABILITY
- Spent Catalyst Metal Recovery....(Continued)
- Environmental Concerns and Legal Implications
- Avoiding Legal and Environmental Problems
- How to Select a Precious Metals Refiner
- Request Full Documentation
- TABLE 33 GLOBAL MARKET FORECAST FOR SPENT CATALYST REGENERATION/METAL
RECOVERY/DISPOSAL ECONOMICS, THROUGH 2010
- TABLE 34 REGENERATED CATALYST RESALE ECONOMICS
- A CHANGING CATALYST INDUSTRY AND MARKETS IN TRANSITION
- TABLE 35 A CHANGING CATALYST INDUSTRY MARKET STRUCTURE (%)
- CATALYST SUPPLIER OFFERINGS/COMPETITION
- TABLE 36 SUPPLIER OFFERINGS (2005)
- COMMERCIAL EXPERIENCE WITH REGENERATED CATALYST PERFORMANCE
- OFF-SITE CATALYST REGENERATION COMMERCIAL EXPERIENCE
- UNIT A
- FIGURE 16 PERFORMANCE OF REGENERATED KF 757 VS. FRESH KF 757: CUSTOMER
A
- UNIT B
- FIGURE 17 PERFORMANCE OF REGENERATED KF 757 VS. FRESH AND REGENERATED
KF 756: CUSTOMER B
- UNIT C
- TABLE 37 CATALYST OPERATING CONDITIONS
- FIGURE 18 PERFORMANCE OF REGENERATED KF 757 VS FRESH KF 757 AND
REGENERATED KF 756: CUSTOMER C
- UNIT D
- FIGURE 19 PERFORMANCE OF REGENERATED KF 757 VS FRESH KF 757: CUSTOMER D
- ON-SITE CATALYST REGENERATION COMMERCIAL EXPERIENCE
- Catalyst Regeneration Experience
- FIGURE 20 HISTORY OF BHK ACTIVITY IN SCR CATALYST REGENERATION
- TABLE 38 LABORATORY TEST RESULTS (%)
- TABLE 39 SUMMARY OF SCOPE OF WORK
- Regeneration Work
- Schedule
- FIGURE 21 REGENERATION SCHEDULE
- TABLE 40 TEST CONDITIONS FOR REGENERATED SCR CATALYST
- Product Performance Obtained
- TABLE 41 PRODUCT PERFORMANCE OBTAINED
- REGENERATED CATALYST INDUSTRY CONCENTRATED STRUCTURE
- EURECAT
- CATALYST RECOVERY (CRI, A SHELL CHEMICALS SUBSIDIARY)
- TRICAT
- SCR-TECH
- JOHNSON MATTHEY
- ALBEMARLE
- ENGELHARD
- DEGUSSA
- AKZO NOBEL CATALYSTS
- UOP
- BABCOCK HITACHI KK
- W.R. GRACE
- SÜD-CHEMIE
- TABLE 42 CATALYST REGENERATION INDUSTRY CONCENTRATION BY
COMPANY/APPLICATION SECTOR, 2005 (%)
- MARKET DIFFERENTIATION/SEGMENTATION
- DIFFERENTIATION AND SEGMENTATION BY GEOGRAPHY AND REGIONAL PRESENCE
- Eurecat
- Catalyst Recovery, Inc. (CRI)
- Tricat, Inc.
- Porocel Corp.
- SCR-Tech
- Johnson Matthey (JM)
- Degussa
- Engelhard
- Albemarle
- Catalytic Combustion Corp.
- Akzo Nobel Catalysts
- Haldor Topsoe
- Haldor Topsoe (Continued)
- UOP
- UOP (Continued)
- UOP (Continued)
- Babcock Hitachi K.K.
- Süd-Chemie
- Süd-Chemie (Continued)
- TABLE 43 MARKET LEADERSHIP BY GEOGRAPHIC REGION, 2005
- DIFFERENTIATION⁄SEGMENTATION BY SERVICE
- TABLE 44 COMPANY CATALYST REGENERATION SEGMENTATION BY SERVICE, 2005
- TRICAT SERVICES
- Tricat Regeneration Process (TRP)
- XpresS
- Guardian Grading Systems
- Tricat Catalyst Management Services
- Tricat Catalyst Resale Assistance
- CRI SERVICES
- Regeneration
- Resale Catalyst and Adsorbents
- ActiCATR Presulfurizing
- Length⁄Density Grading
- EURECAT SERVICES
- Regeneration
- Presulfiding
- Recycling
- Preconditioning
- Reactor Management Services
- POROCEL SERVICES
- SCR-TECH SERVICES
- FIGURE 22 SCR-TECH CATALYST REGENERATION MANAGEMENT SERVICES
- JOHNSON MATTHEY SERVICES
- Saving Time in Process Development
- Screening and Optimization at Johnson Matthey
- Metal Recovery Evaluation Service
- Johnson Matthey Catalyst Supply
- Technical Support for Catalytic Processes
- Refining of Catalyst Residues and Metal Management
- TABLE 45 JOHNSON MATTHEY REFINING CATALYST RESIDUE AND METAL
MANAGEMENT SERVICES
- FIGURE 23 THE PRECIOUS METAL LOOP
- Credit or Cash: the Precious Metal Account
- The Three Major Steps in the Recovery Process
- Careful Homogenization and Sampling
- Reliable State-of-the-Art Analysis
- Precious Metal Refining with Optimum Results
- Base-metal Loop
- Procedures and Responsibilities
- ENGELHARD SERVICES
- ALBEMARLE SERVICES
- Hydroprocessing Catalysts
- Fluid Catalytic Cracking Catalysts
- Alkyclean Technology
- REACTivating STARS
- CATALYTIC COMBUSTION CORP. SERVICES
- AXENS SERVICES
- Technical Service Agreement
- AKZO NOBEL CATALYST SERVICES
- FIGURE 24 COMPLETED CATALYST MANAGEMENT PROJECTS, 1998-2003
- TABLE 46 MOST FREQUENTLY REQUESTED TOTAL CATALYST MANAGEMENT SERVICES
- HALDOR TOPSOE SERVICES
- Engineering and Technical Services
- Catalyst Services
- Project Execution
- Engineering Quality Management
- Engineering Software
- UOP SERVICES
- Catalyst Loading
- Troubleshooting
- Performance Optimization
- Regeneration
- BABCOCK HITACHI K.K. SERVICES
- Catalyst Cleaning and Regeneration
- Catalyst Lifetime Estimation
- Replacement Catalyst Supply
- Catalyst Bag Filters
- Nitrogen Processing Unit in Drainage
- Products and Services
- SÜD-CHEMIE SERVICE LINES
- Catalyst Cleaning and Rejuvenation
- Catalyst Activity Testing
- Small Reactor Testing
- Medium Reactor Testing
- Pilot Unit
- Catalyst Characterization
- DIFFERENTIATION⁄SEGMENTATION BY REGENERATION TECHNOLOGY
- TABLE 47 CATALYST REGENERATION SEGMENTATION BY TECHNOLOGY, 2005
- FIGURE 25 THE TRICAT XPRESS REGENERATION PROCESS
- FIGURE 26 EURECAT ROTOLOUVRE REGENERATION TECHNOLOGY
- FIGURE 27 MOVING-BELT CATALYST REGENERATION PROCESS
- SCR-TECH
- SCR-Tech (Continued)
- FIGURE 28 AN EFFCIENT DEIONIZED WATER-BASED, CLOSEDLOOP SYSTEM FOR
REMOVAL OF SOLUBLE CATALYST POISONS AND SURFACE-BINDING LAYERS WHILE
CATALYST MODULES REMAIN IN THE SCR REACTOR
- FIGURE 29 JOHNSON MATTHEY AQUACAT PROCESS FOR RECOVERY OF PRECIOUS
METAL CATALYSTS
- ALBEMARLE
- UOP
- CCR™ Catalyst Regeneration Technology
- Rxcat Technology
- BABCOCK HITACHI K.K.
- FIGURE 30 BABCOCK HITACHI K.K. REGENERATION PROCESS
- SÜD-CHEMIE
- COMPETITIVE RATES ROR THE CATALYST REGENERATION INDUSTRY
- REUSING REGENERATED CATALYST MATERIAL IN THE SAME UNIT
- CASCADING IT TO ANOTHER UNIT IN THE PLANT
- STORING REGENERATED CATALYST IN THE COMPANY' S INTERNATIONAL RESALE
POOL
- SELLING TO A THIRD PARTY THROUGH A CONSIGNMENT AGREEMENT
- SELLING SPENT CATALYST MATERIAL TO REGENERATORS AND METAL REFINERS
- TABLE 48 COMPETITIVE RATES FOR THE CATALYST REGENERATION INDUSTRY ($
MILLIONS)
- MERGERS, ACQUISITIONS, DIVESTITURES AND ALLIANCES
- MERGERS, ACQUISITIONS,....(CONTINUED)
- MERGERS, ACQUISITIONS,....(CONTINUED)
- TABLE 49 CORPORATE MERGERS AND ACQUISITIONS
- TABLE 49 (CONTINUED)
- GLOBAL DEMAND FOR CATALYST REGENERATION BY REGION
- GLOBAL DEMAND FOR CATALYST ....(CONTINUED)
- TABLE 50 GLOBAL MARKET FORECAST OF DEMAND FOR CATALYTS REGENERATION BY
REGION, THROUGH 2010 ($ MILLIONS)
- NORTH AMERICA
- Refining
- Polymerization and Chemical Processing
- Flue Gas
- Automotive
- TABLE 51 NORTH AMERICAN MARKET FORECAST FOR THE REGENERATED CATALYST
MARKET BY SECTOR, THROUGH 2010 ($ MILLIONS)
- EUROPE
- Refining
- Polymerization and Chemical Processing
- Flue Gas
- Automotive
- TABLE 52 EUROPEAN MARKET FORECAST FOR DEMAND FOR REGENERATED CATALYSTS
BY USE, THROUGH 2010 ($ MILLIONS)
- ASIA
- Refining
- Polymerization and Chemical Processing
- Flue Gas
- Automotive
- TABLE 53 ASIAN MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY
USE, THROUGH 2010 ($ MILLIONS)
- TABLE 54 R-O-W MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY
USE, THROUGH 2010 ($ MILLIONS)
- Latin America
- Middle East
- Middle East (Continued)
- Africa
- Africa (Continued)
- Africa (Continued)
- TABLE 55 REST-OF-WORLD MARKET FORECAST DEMAND FOR REGENERATED
CATALYSTS BY TYPE, THROUGH 2010 ($ MILLIONS)
- MAJOR TRENDS IMPACTING THE CATALYST REGENERATION BUSINESS
- TRENDS IN CRUDE OIL REFINING MARGINS
- TABLE 56 GLOBAL CASH OPERATING MARGINS IN CRUDE OIL REFINING, 2005
- TABLE 57 TRENDS IN CRUDE OIL REFINING MARGINS ($⁄BARREL)
- TRENDS IN REFINER' S ACQUISITION OF CRUDE
- FIGURE 31 WORLD TRENDS IN NOMINAL CRUDE OIL PRICES, 1970-2005
- TRENDS IN CRUDE OIL QUALITY
- TABLE 58 TRENDS IN CRUDE OIL QUALITY PROCESSED IN U.S. REFINERIES,
THROUGH 2001
- TRENDS IN GLOBAL CRUDE OIL PROCESSING CAPACITY
- TABLE 59 GLOBAL REFINERY CAPACITY TRENDS (THOUSANDS OF BARRELS OF
CRUDE OIL PER⁄DAY)
- CATALYST REGENEARATION TRENDS
- TABLE 60 CATALYST REGENERATION TRENDS, THROUGH 2000 (%)
- TABLE 61 TRENDS IN AVERAGE ANNUAL PRICES1 OF SELECTED METALS, 1994-2001
- TRENDS IN METAL RECYCLING FROM SPENT AUTOMOTIVE CATALYSTS
- TABLE 62 SPENT AUTOCATALYST METAL RECOVERY TRENDS (THOUSAND OUNCES)
- GLOBAL ELECTRIC POWER GENERATION TRENDS
- TABLE 63 GLOBAL POWER PLANT MARKET SHARE TRENDS BY REGION* (% SHARE)
- Power Generation Market Development Trends
- TABLE 64 GLOBAL POWER PLANT MARKET SHARE TRENDS BY FACILITY TYPE* (%
SHARE)
- COMPANY MARKET CAPITALIZATION AND KEY PERFORMANCE INDICATORS
- CATALYST COMPANIES
- Catalytica Energy Systems
- Albemarle
- Engelhard Corp
- Akzo Nobel
- Degussa
- Clean Diesel Technologies, Inc
- W.R. Grace
- TABLE 65 CATALYST COMPANY MARKET CAPITALIZATION AND KEY PERFORMANCE
INDICATORS, 2005
- REFINING COMPANIES
- Chevron
- ENI Technologies SPA
- Statoil
- Sasol
- TABLE 66 PETROLEUM REFINING COMPANY MARKET CAPITALIZATION AND KEY
PERFORMANCE INDICATORS, 2005 CHEMICAL AND POLYMERIZATION COMPANIES
- TABLE 67 CHEMICAL AND POLYMERIZATION COMPANY MARKET CAPITALIZATION AND
KEY PERFORMANCE INDICATORS, 2005 POWER GENERATION COMPANIES
- AES Corp
- American Electric Power
- TABLE 68 POWER GENERATION COMPANY MARKET CAPITALIZATION AND KEY
PERFORMANCE INDICATORS, 2005 AUTOMOTIVE COMPANIES
- Ford Motor Co
- DaimlerChrysler AG
- General Motors
- Toyota
- TABLE 69 AUTOMOTIVE COMPANY MARKET CAPITALIZATION AND KEY PERFORMANCE
INDICATORS, 2005
- CATALYST REGENERATION INDUSTRY MARKET DRIVERS AND THREATS
- ECONOMY
- CRUDE OIL INDUSTRY CONSOLIDATION
- ENVIRONMENTAL REGULATIONS
- TABLE 70 ULTRA-LOW SULFUR DIESEL COMMERCIAL UNITS
- CRUDE OIL REFINERY COMPLEXITY AND CONFIGURATION
- TABLE 71 CONSTRUCTION OF ULTRA-LOW SULFUR DIESEL REFINERIES
- CRUDE OIL AND PRODUCTS PRICE DYNAMICS
- NATURE OF THE MARKET
- CATALYST PERFORMANCE
- TECHNOLOGICAL INNOVATIONS
- NEW TECHNOLOGY
- Advanced Refining Technologies, LLC
- British Petroleum (BP)
- Fortum Oil & Gas, ABB Lummus Global and Akzo Nobel
- UOP
- CAPACITY EXPANSION AND NEW CAPACITY
- Albemarle
- Advanced Refining Technologies (ART)
- Axens North America
- Davison Catalysts
- Chevron Global Refining
- Criterion Catalysts & Technologies LP
- CAPACITY REDUCTION
- UOP
- MARKET LEADERS IN CATALYST REGENERATION INSTRUMENTATION AND SOFTWARE
COMPONENTS
- INSTRUMENTATION AND CONTROL COMPONENTS (FLOW METERS, FLOW COMPUTERS,
FLOW INDICATORS, ANALYZERS, DETECTORS, SENSORS AND VALVES)
- TABLE 72 MARKET LEADERS IN INSTRUMENTATION AND CONTROL COMPONENTS, 2004
- TABLE 72 (CONTINUED)
- TABLE 72 (CONTINUED)
- TABLE 72 (CONTINUED)
- SOFTWARE COMPONENTS
- TABLE 73 MARKET LEADERS IN SOFTWARE COMPONENTS FOR CATALYST
REGENERATION, 2004
- TABLE 73 (CONTINUED)
- COMPANY RESULTS
- TRICAT INDUSTRIES, INC.
- EURECAT
- ALBEMARLE
- AKZO NOBEL CATALYSTS
- HALDOR TOPSOE
- CATALYST RECOVERY, INC. (CRI)
- CATALYTICA ENERGY SYSTEMS (SCR-TECH)
- W.R. GRACE
- JOHNSON MATTHEY (JM)
- BASF
- ENGELHARD
- Engelhard (Continued)
- UOP
- DEGUSSA
- NIPPON SHOKUBAI CO., LTD
- SÜD-CHEMIE
- POROCEL CORP.
- BABCOCK HITACHI K.K.
- TABLE 74 COMPANY RESULTS ($ MILLIONS⁄WORLDWIDE SALES)
- TABLE 74 (CONTINUED)
- COST REDUCTION AND CATALYST REGENERATION MANAGEMENT STRATEGY
- INTRODUCTION
- BUSINESS CASE: CATALYST REGENERATION
- FIGURE 32 BETTER THAN NEW
- FIGURE 33 COMPARED TO NEW CATALYST, REGENERATED CATALYST CONVERTS LESS
SULFUR DIOXIDE (SO2) TO SULFURE TRIOXIDE (SO3)
- REGENERATION PROCESS: ECONOMICS AND RELIABILITY OF NEW CATALYST VESUS
REGENERATED CATALYST
- Eliminating Disposal Costs
- TABLE 75 COST COMPARISON: REGENERATION VS. BUYING NEW CATALYST
- New vs. Regenerated
- Rejuvenation vs. Regeneration
- CATALYST MANAGEMENT
- FIGURE 34 AN OPTIMIZED CATALYST MANAGEMENT PROCESS TAKES INTO ACCOUNT
MORE VARIABLES THAN MIGHT BE EXPECTED
- FIGURE 35 STEPS IN CATALYST MANAGEMENT INVOLVING THE OPTIMIZATION OF A
WIDE RANGE OF PARAMETERS
- Start with an Inspection
- Future Plan
- Analyze the Data
- TABLE 76 WAYS TO MEASURE CATALYTIC ACTIVITY AND POTENTIAL
- FIGURE 36 CATALYST MANAGEMENT PLAN SHOWING PARAMETERS
- FIGURE 37 MULTIPOINT AUTOMATED SAMPLING SYSTEM (MASS) USED FOR AMMONIA
INJECTION GRID TURNING
- Add or Replace?
- REJUVENATING A CATALYST
- FIGURE 38 DRY CLEANING USING VACUUMING/AIR LANCING CAN REPLACE CATALYST
FOULING DUE TO BUILDUP OF LARGE PARTICLE ASH AND ASH FINES
- FIGURE 39 ASH REMOVAL
- FIGURE 40 VACUUMING
- FIGURE 41 WASHING WITH A CLEANING SOLUTION
- FIGURE 42 BUBBLING AND AERATION UNDER PRESSURE
- DEMAND BY TYPE OF CATALYST REGENERATION MANAGEMENT ACTIVITY
- CATALYST PHYSICAL SEPARATION
- PRESULFIDING AND OTHER PRECONDITIONING
- CATALYST RESALE
- CATALYST HANDLING (UNLOADING/LOADING)
- RECYCLING
- TRANSPORTATION AND STORAGE
- LANDFILL DISPOSAL
- Landfill Disposal (Continued)
- TABLE 77 DEMAND FOR CATALYST REGENERATION MANAGEMENT BY SERVICE (VALUE =
% OF FRESH CATALYST PRICE)
- DEMAND BY CATALYST REGENERATION TYPE
- TABLE 78 GLOBAL MAKRET FORECAST DEMAND FOR SPENT CATALYST REGENERATION
TYPE, THROUGH 2010 ($ MILLIONS) STANDARD REGENERATION
- TABLE 79 GLOBAL MARKET FORECAST DEMAND FOR STANDARD CATALYST
REGENERATION BY OPERATION, THROUGH 2010 ($ MILLIONS)
- TABLE 80 GLOBAL MARKET FORECAST DEMAND FOR TURNAROUND CATALYST
REGENERATION BY OPERATION, THROUGH 2010 ($ MILLIONS)
- PRERECLAMATION REGENERATION
- TABLE 81 DEMAND FOR PRERECLAMATION CATALYST REGENERATION BY OPERATION.
THROUGH 2010 ($ MILLIONS) DEMAND BY PRODUCT
- INTRODUCTION
- DEMAND BY PRODUCT
- CO/MO CATALYSTS
- NI/MO CATALYSTS
- NI/W CATALYSTS
- FCC SPENT CATALYSTS
- REFORMER AND ISOMERIZATION CATALYSTS
- HYDRODEMETALIZATION CATALYSTS
- ZN-CONTAINING BEDS
- NOBLE METAL CATALYSTS
- Noble Metal Catalysts (Continued)
- ZEOLITES
- RARE EARTHS
- VANADIA AND TITANIA
- MANGANESE OXIDE (HPM CATALYST)
- COPPER CHROMITE HPC CATALYST
- OTHER
- TABLE 82 GLOBAL FORECAST OF DEMAND FOR REGENERATED CATALYSTS BY PRODUCT,
THROUGH 2010 ($ MILLIONS)
- DEMAND BY APPLICATION
- INTRODUCTION
- TABLE 83 GLOBAL MARKET FORECAST FOR REGENERATED CATALYSTS BY SECTOR,
THROUGH 2010 ($ MILLIONS)
- REGENERATED PETROLEUM REFINING CATALYST
- TABLE 84 GLOBAL MARKET FORECAST FOR CATALTIC REFINERY PROCESSING
CAPACITY, THROUGH 2010 (MILLION BARRELS PER CALENDAR DAY)
- TABLE 85 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN
CRUDE OIL REFINING BY PROCESS, THROUGH 2010 ($ MILLIONS)
- Catalytic Hydrotreating and Hydroprocessing
- TABLE 86 GLOBAL MARKET FORECAST FOR CATALYTIC HYDROTREATING DEMAND FOR
REGENERATED CATALYSTS BY DEPLOYMENT, THROUGH 2010 ($ MILLIONS)
- TABLE 87 CONVENTIONAL AND IMPROVED HYDROTREATING AND HYDROPROCESSING
CATALYSTS FOR DIESEL PRODUCTION
- FLUID CATALYTIC CRACKING (FCC)
- TABLE 88 FCC DEMAND FOR REGENERATED CATALYSTS BY DEPLOYMENT, THROUGH
2010 ($ MILLIONS)
- TABLE 89 CONVENTIONAL AND IMPROVED FCC CATALYSTS FOR GASOLINE PRODUCTION
- TABLE 90 GLOBAL MARKET FORECAST FOR CATALYTIC REFORMING DEMAND FOR
REGENERATED CATALYSTS, THROUGH 2010 ($ MILLIONS)
- TABLE 91 CONVENTIONAL AND IMPROVED REFORMING CATALYSTS FOR GASOLINE
PRODUCTION
- TABLE 92 GLOBAL MARKET FORECAST FOR CATALYTIC HYDROCRACKING DEMAND FOR
REGENERATED CATALYSTS BY DEPLOYMENT, THROUGH 2010 ($ MILLIONS)
- TABLE 93 CONVENTIONAL AND IMPROVED HYDROCRACKING CATALYSTS FOR RESIDUE
CONVERSION AND LOW-SULFUR FUEL OIL PRODUCTION
- ALKYLATION AND ISOMERIZATION
- TABLE 94 GLOBAL MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY
ALKYLATION AND ISOMERIZATION, THROUGH 2010 ($ MILLIONS)
- TABLE 95 CONVENTIONAL AND IMPROVED ALKYLATION AND ISOMERIZATION
CATALYSTS FOR GASOLINE PRODUCTION
- REGENERATED POLYMERIZATION AND CHEMICAL PROCESSING CATALYSTS
- TABLE 96 GLOBAL MARKET FORECAST DEMAND FOR REGENERATION CATALYSTS BY
CHEMICAL, THROUGH 2010 ($ MILLIONS)
- CHEMICAL SYNTHESIS
- Organic Synthesis Catalysts
- Selective Oxidation Catalysts
- Synthesis Gas Catalysts
- Hydrogenation Catalysts
- Oxidative Addition
- Hydrogenolysis
- Heterolytic Cleavage
- TABLE 97 EXAMPLES OF CATALYTIC HYDROGENATIONS IN CHEMICALS AND
PETROCHEMICALS USING BASE AND PRECIOUS METAL CATALYSTS
- Other Chemical Synthesis Catalysts
- TABLE 98 GLOBLA MARKET FORECAST DEMAND FOR REGENERATION CATALYSTS BY
CHEMICAL SYNTHESIS TYPE, THROUGH 2010 ($ MILLIONS)
- POLYMERIZATION
- Ziegler/Natta Catalysts
- Single-site Catalysts
- Reaction Initiators
- Other Polymerization Catalysts
- TABLE 99 GLOBAL MARKET FORECAST DEMAND FOR REGENERATION CATALYSTS BY
POLYMERIZATION TYPE, THROUGH 2010 ($ MILLIONS)
- REGENERATED AUTOMOTIVE CATALYSTS
- Regenerated Automotive Catalysts (Continued)
- TABLE 100 GLOBAL MARKET FORECAST DEMAND FOR SPENT AUTOCATALYST
PRERECLAMATION REGENERATION BY METAL TYPE, THROUGH 2010 ($ MILLIONS)
- REGENERATED FLUE GAS AND WASTE TREATMENT CATALYSTS
- Selective Catalytic Reduction (SCR)
- Selective Catalytic .... (Continued)
- Catalytic Oxidation
- TABLE 101 GLOBAL MARKET FORECAST DEMAND FOR FLUE GAS AND WASTE CATALYST
SUPPLY BY PROCESS, THROUGH 2010 ($ MILLIONS)
- TABLE 102 GLOBAL MARKET FORECAST FOR REGENERATED CATALYST MANAGEMENT BY
ACTIVITY COST, THROUGH 2010 ($/LB)
- CATALYST MANAGEMENT TECHNOLOGY
- CATALYST MANAGEMENT .... (CONTINUED)
- TABLE 103 TYPICAL CATALYST MANAGEMENT (%)
- FIGURE 43 AKZO NOBEL CATALYST MANAGEMENT STRATEGIES
- FIGURE 44 EURECAT CATALYST MANAGEMENT STRATEGIES
- FIGURE 45 TYPICAL SCR CATALYST MANAGEMENT PLAN
- TABLE 104 SCR CATALYST MANAGEMENT*
- METALS RECOVERY FROM SPENT CATALYST TECHNOLOGY
- FIGURE 46 SCHEMATIC OF PRECIOUS METAL RECOVERY FROM SPENT CATALYSTS
- Hydrometallurgy Technology
- Pyrometallurgy Technology
- THE AQUACAT PROCESS
- SPENT CATALYST REGENERATION TECHNOLOGY
- TABLE 105 MEASURES TO LIMIT COKE FORMATION IN VARIOUS REACTOR TYPES
- TECHNOLOGICAL IMPORTANCE OF CATALYST REGENERATION SERVICE
- TABLE 106 CHARACTERIZATION OF SPENT EBZ-500 AS RECEIVED AND AFTER
LABORATORY REGENERATION
- Catalyst Regeneration Technology at an Off-site Facility
- TABLE 107 MASS BALANCE OF THE COMMERCIAL REGENERATION OF A TWO-BED
REACTOR OF EBZ-500 CATALYST UNLOADED FROM A EUROPEAN UNIT (% OF CATALYST)
- TABLE 108 ANALYSIS OF SPENT, LABORATORY AND INDUSTRIALLY REGENERATED
CATALYST
- Regenerated Catalyst Performance
- TABLE 109 PERFORMANCE OF FRESH AND REGENERATED EBZ- 500 CATALYST IN THE
COMMERCIAL UNIT
- NORMAL ADD AND REPLACE SEQUENCE
- FIGURE 47 NORMAL ADD AND REPLACE SEQUENCE
- CATALYST REGENERATION SEQUENCE
- FIGURE 48 ATALYST REGENERATION SEQUENCE
- SPENT AND REGENERATED CATALYST EVALUATION AND CHARACTERIZATION
TECHNOLOGY
- SCANNING ELECTRON MICROSCOPY
- PHYSISORPTION ANALYSES
- CHEMISORPTION ANALYSES
- TABLE 110 EXPERIMENTAL PROCEDURE FOR H2-CHEMISORPTION MEASUREMENTS
- TEMPERATURE-PROGRAMMED TECHNIQUE
- FIGURE 49 EXPERIMENTAL SETUPS FOR NO-TPD MEASUREMENTS IN A VACUUM
- FIGURE 50 X-RAY DIFFRACTOMETER SCHEMATIC
- X-RAY PHOTOELECTRON SPECTROSCOPY
- FIGURE 51 XPS MACHINE SCHEMATIC
- FIGURE 52 X-RAY FLUORESCENCE SPECTROMETER SCHEMATIC
- FIGURE 53 EXPERIMENTAL SETUPS FOR ACTIVITY MEASUREMENTS
- TABLE 111 COMPARISON OF TEST GAS MIXTURE FOR ACTIVITY MEASUREMENTS
- CHEMICAL ANALYSIS
- DEMAND FOR CATALYST REGENERATION BY CONTAMINATION AND POISON TYPE
- FIGURE 54 DEACTIVATION MECHANISMS: A) COKE FORMATION, B) POISONING, C)
SINTERING OF ACTIVE METAL PARTICLES AND D) SINTERING AND SOLID-SOLID PHASE
TRANSITIONS OF THE WASHCOAT AND ENCAPSULATION OF ACTIVE METAL PARTICLES
- COKE DEPOSITION
- SINTERING (THERMAL DEGRADATION, PHASE SEPARATION OR PHASE
TRANSFORMATION)
- ACTIVE SURFACE FOULING
- DEPOSITION OF ALKALINE AND ALKALINE EARTH METALS
- ARSENIC POISONING
- EROSION
- PLUGGING
- SULFURIC COMPOUND ADSORPTION
- CARBON MONOXIDE ADSORPTION
- SODIUM
- SILICON
- IRON
- LOW METALS
- TABLE 112 GLOBAL MARKET FORECAST FOR CATALYST REGENERATION BY
DEACTIVATION TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 112 (CONTINUED)
- DEMAND FOR CATALYST REGENERATION BY COMMERCIAL SPENT CATALYST
GENERATION REACTION AND REACTOR
- FIGURE 55 CATALYST REGENEATION SOLUTIONS TO THE PROBLEM OF RAPIDLY
DEACTIVATING CATALYSTS IN COMMERCIAL REACTOR SYSTEMS
- TABLE 113 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION BY
TYPE OF COMMERCIAL SPENT CATALYST GENERATION REACTION, THROUGH 2010 ($
MILLIONS)
- TABLE 114 COMMERCIAL SPENT CATALYST GENERATION GASPHASE
REACTIONS/REACTORS
- Simple Fixed-Bed Reactor
- Monolith Reactor
- Fixed Bed with Combustion Zone
- Radial Flow Reactor
- Moving-bed Reactor
- Fluidized-bed Reactor
- Entrained-flow Reactor
- TABLE 115 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN
GAS-PHASE REACTION BY COMMERCIAL SPENT CATALYST GENERATION REACTORS, THROUGH
2010 ($ MILLIONS)
- TABLE 116 COMMERCIAL SPENT-CATALYST GENERATION GASLIQUID REACTIONS AND
REACTORS
- Trickle-flow Reactor
- Moving-bed Reactor
- Three-phase Fluidized-bed Reactor
- TABLE 117 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN
GAS-LIQUID REACTION BY COMMERCIAL SPENT CATALYST GENERATION REACTORS,
THROUGH 2010 ($ MILLIONS)
- LIQUID-LIQUID REACTIONS
- Stirred-tank Reactor
- Packed-bed Reactor
- Circulating Fluidized Bed
- TABLE 118 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN
LIQUID-LIQUID REACTION BY COMMERCIAL SPENT CATALYST GENERATION REACTORS,
THROUGH 2010 ($ MILLIONS)
- DEMAND FOR CATALYST REGENERATION BY SITE/METHOD TECHNOLOGY
- TABLE 119 GLOBAL MARKET FORECAST FOR CATALYST REGENERATION DEMAND BY
SITE TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- OFF-SITE CATALYST REGENERATION TECHNOLOGY
- Rotating-kiln Process Technology
- Moving-belt Oven Process Technology
- Fluidized-bed Oven (TRP Process Technology)
- Ultrasound Process Technology
- Other
- TABLE 120 GLOBAL MARKET FORECAST DEMAND FOR OFF-SITE CATALYST
REGENERATION BY PROCESS TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- ON-SITE CATALYST REGENERATION TECHNOLOGY
- TABLE 121 ON-SITE CATALYST REGENERATION TECHNOLOGY
- Cyclic, Continuous Regeneration
- Semiregeneration
- Off-line Regeneration
- Continuous Catalyst Circulation and Cyclic Unit
- Regenerative Catalytic
- TABLE 122 GLOBAL MARKET FORECAST DEMAND FOR ON-SITE SPENT CATALYST
REGENERATION BY PROCESS TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 122 (CONTINUED)
- DEMAND FOR CATALYST REGENERATION BY MATERIAL TECHNOLOGY
- METAL-BASED MATERIAL TECHNOLOGY
- CHEMICAL-BASED MATERIAL TECHNOLOGY
- ZEOLITE-BASED MATERIAL TECHNOLOGY
- OTHER AND RARE EARTHS MATERIAL TECHNOLOGIES
- TABLE 123 GLOBAL MARKET FORECAST DEMAND FOR REGENERATED CATALYST BY
MATERIAL TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- DEMAND FOR REGENERATED CATALYSTS BY DEPLOYMENT TECHNOLOGY
- Flux Rate
- Filtration Media and Cleanability
- GUARD BEDS AND TOPLAYER TECHNOLOGY
- Guard Beds and Toplayer .... (Continued)
- CASCADING TECHNOLOGY
- RECYCLING TECHNOLOGY
- TABLE 124 GLOBAL MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY
DEPLOYMENT TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TECHNOECONOMICS OF SPENT CATALYST REGENERATION
- TABLE 125 GLOBAL MARKET SHARE FOR CATALYST REPLACEMENT COST ESTIMATE,
2002-2010 (%)
- TABLE 126 GLOBAL MARKET SHARE FOR CATALYST REGENERATION COST ESTIMATE,
2002-2010 (%)
- ECONOMIC CONSIDERATIONS ASSOCIATED WITH PRECIOUS METAL RECOVERY FROM
SPENT CATALYSTS
- TABLE 127 MODEL CALCULATION VALUES
- TABLE 128 OPERATING COSTS
- CATALYST REGENERATION TECHNOLOGY HEALTH AND SAFETY ASPECTS
- SAFETY CONSIDERATIONS
- CORROSION CONSIDERATIONS
- SAFETY AND CORROSION CONSIDERATIONS FOR ALKYLATION TECHNOLOGY
- SAFETY AND CORROSION CONSIDERATIONS FOR FLUID CATALYTIC CRACKING
- SAFETY AND CORROSION CONSIDERATIONS FOR CATALYTIC REFORMING
- TABLE 129 SELECTED SAFETY CHARACTERISTICS OF VARIOUS PRODUCTS
- CATALYST REGENERATION TECHNOLOGY DEVELOPMENT
- TABLE 130 TECHNOLOGY DEVELOPMENT
- TABLE 130 (CONTINUED)
- TABLE 130 (CONTINUED)
- TABLE 130 (CONTINUED)
- TABLE 130 (CONTINUED)
- TABLE 130 (CONTINUED)
- CATALYST REGENERATION PRODUCT DEVELOPMENT AND IMPORTANT APPROACHES
- TABLE 131 PRODUCT DEVELOPMENT AND IMPORTANT APPROACHES
- TABLE 131 (CONTINUED)
- TABLE 131 (CONTINUED)
- TABLE 131 (CONTINUED)
- TABLE 131 (CONTINUED)
- CATALYST REGENERATION PROCESSES AND APPLICATIONS
- TABLE 132 PROCESSES AND APPLICATIONS
- TABLE 132 (CONTINUED)
- NEW TECHNOLOGIES
- ADVANCED DESULFURIZATION PROCESS
- IN SITU REGENERATION OF SCR CATALYST FOR COALFIRED APPLICATIONS
- RESTAURANT CHAINS CLEAR THE AIR WITH ENGELHARD TECHNOLOGY
- DEVICE FOR TESTING RISER REACTOR CATALYST ACTIVITY
- ALKYCLEAN
- TABLE 133 FEEDSTOCK EFFECTS (ESTIMATED)
- Process Scheme
- DIRECT SULFUR RECOVERY PROCESS (DSRP)
- FIGURE 56 CONCEPTURAL DSRP INTEGRATED WITH HOT COAL GAS DESULFURIZATION
- INEXPENSIVE IN SITU PREDICTIVE PERFORMANCE TOOL FOR SCR CATALYST IN
THE POWER PLANT ENVIRONMENT
- PARTICULATE MATTER FILTER TRAP REGENERATION
- Passive Regeneration
- Active Regeneration
- SELECTIVE CATALYTIC REDUCTION SYSTEM
- PLASMA FUEL REFORMER-ENABLED NOX TRAP
- INVESTMENT BY A MAJOR CATALYST REGENERATION COMPANY
- EURECAT (ALBEMARLE GROUP)
- CATALYST RECOVERY, INC. (CRI)
- TRICAT
- SCR-TECH
- ALBEMARLE
- ENGELHARD
- DEGUSSA
- AKZO NOBEL CATALYSTS
- UOP
- BRITISH PETROLEUM
- SÜD-CHEMIE
- HUNTSMAN PETROCHEMICAL CORP
- BABCOCK HITACHI K.K.
- TABLE 134 INVESTMENTS MADE BY MAJOR CATALYST REGENERATION COMPANIES,
THROUGH 2005 ($ MILLIONS)
- PATENT EVALUATION AND MAJOR DEVELOPMENTS IN CATALYST RESEARCH AND
DEVELOPMENTS ALONG THE SCURVE
- TABLE 135 PATENTS BY MAJOR R&D CATALYST COMPANY (NUMBER/YEAR)
- MAJOR DEVELOPMENTS IN CATALYST RESEARCH AND DEVELOPMENTS ALONG THE
S-CURVE
- Major Developments In Catalyst....(Continued)
- FIGURE 57 MAJOR DEVELOPMENTS IN CATALYST RESEARCH AND DEVELOPMENTS ALONG
THE S-CURVE
- FIGURE 58 DIESEL OXIDATION FILTER
- RESEARCH AND DEVELOPMENT LEADERS
- DEGUSSA
- CRI (SHELL CHEMICALS)
- BASF
- UOP
- HALDOR TOPSOE
- SÜD-CHEMIE
- IFP
- TOTAL S.A.
- BABCOCK-HITACHI KK
- TABLE 136 RESEARCH AND DEVELOPMENT SPENDING BY COMPANY, THROUGH 2005 ($
MILLIONS)
- COMPANY PROFILES
- SPENT CATALYST REGENERATION, RECYCLING AND REACTOR MANAGEMENT
- A-1 SPECIALIZED SERVICES & SUPPLIES, INC.
- ABB USA - CHEMICALS
- ACTIVATED METALS & CHEMICALS GROUP (AMC)
- ADVANCED REFINING TECHNOLOGIES, LLC (ART)
- AIR PRODUCTS AND CHEMICALS, INC.
- AIR LIQUIDE
- AKZO NOBEL CATALYSTS
- ALBEMARLE CORP
- ALCOA
- AXENS-IFP GROUP TECHNOLOGIES
- ARVINMERITOR, INC
- BABCOCK-HITACHI K.K.
- BASF
- BRITISH PETROLEUM (BP)
- BUCHEN-ICS
- CAMERON ENVIRONMENTAL
- CAT TECH, INC
- CATAL INTERNATIONAL, LTD
- CATALYST RECOVERY, INC. (CRI CATALYST CO.)
- CATALYST TRADING CO., LTD
- CATALYTICA ENERGY SYSTEMS
- CHENGDU SIO CHEMICAL
- CHEVRON LUMMUS GLOBAL (CLG)
- CROMPTON CORP
- CLEAN DIESEL TECHNOLOGIES, INC.
- CONOCOPHILLIPS
- CONTRACT RESOURCES
- CORTEC CORP
- CRI/CRITERION CATALYST CO., LTD
- CRITERION CATALYSTS
- CRYSTAPHASE TECHNOLOGY
- DEGUSSA CATALYSTS CORP.
- DOW CHEMICAL
- DUPONT
- EAS, INC.
- ENBW INGENIEURE GMBH
- ENGELHARD
- EQUILIBRIUM CATALYST, INC (ECI)
- ETHYL CORP
- EURECAT US, INC.
- EXXONMOBIL RESEARCH CO.
- FEDERAL CONTAINER CORP.
- FILTRA CATALYSTS AND CHEMICALS, LTD.
- FISHER SCIENTIFIC
- GEMINI INDUSTRIES, INC.
- GRACE DAVISON
- GULF PETROLEUM EXCHANGE
- HALDOR TOPSOE A/S
- HERA, LLC
- HUNTSMAN CORP.
- IDAHO NATIONAL ENGINEERING AND ENVIRONMENTAL LABORATORY
- INDIAN PETROCHEMICAL CORP. (IPC)
- IFP
- INTERCAT, INC.
- INEOS OXIDE
- ITS CALEB BRETT
- JEANBLANC INTERNATIONAL, INC.
- JIANGYIN JINMA SOLVENT CHEMICALS CO., LTD
- JOHNSON MATTHEY CHEMICALS
- JOHNSON MATTHEY PLC
- KWH
- LAROCHE INDUSTRIES, INC.
- LEMETRIX SOLUTIONS, LLC
- METALLURG VANADIUM
- MIDWEST CUSTOM CHEMICALS, INC.
- MONSANTO ENVIRO-CHEM SYSTEMS
- MOXBA
- MULTIMETCO, INC.
- NALCO CHEMICAL CO
- NIKKI CHEMICALS CO., LTD.
- OCCIDENTAL PETROLEUM CORP.
- ORYXE ENERGY
- OXYCHEM
- PETROVAL
- PM RECOVERY, INC.
- PROTEC INTERNATIONAL
- RELIANCE PETROLEUM, LTD.
- ROYAL DUTCH/SHELL GROUP
- RPA PROCESS TECHNOLOGIES
- SABIN METAL CORP.
- SACHTLEBEN
- SASOL, LTD.
- SCR SPENT CATALYST RECYCLING
- SCR-TECH
- SFVIC, LTD.
- SHELL CHEMICALS
- SÜD-CHEMIE AG
- STATOIL
- TECHNIVAC, LTD.
- TRICAT, INC
- TOTAL S.A.
- UOP LLC
- UNICAT CATALYST TECHNOLOGIES, INC.
- W.R. GRACE & CO
- W.C. HERAEUS GMBH & CO. KG
- ZEOLYST INTERNATIONAL
- WASTE MANAGEMENT SERVICES AND PRODUCTS
- PROWASTE, INC
- ENVIRONMENTAL RECYCLING ALTERNATIVES, INC. (ERA)
- ECS REFINING
- AGMET METALS
- GULF COAST HYDROCARBONS, INC.
- RCT, INC.
- FORTUNE PLASTIC & METAL, INC.
- TOTAL RECYCLING TECHNOLOGIES
- APPERTAIN CORP.
- FLOW METERS, FLOW COMPUTERS AND FLOW INDICATORS
- EMERSON PROCESS MANAGEMENT
- SAGE METERING, INC
- YOKOGAWA CORP. OF AMERICA
- SIEMENS ENERGY & AUTOMATION, INC.
- ALICAT SCIENTIFIC
- CATALYST REGENERATION INSTRUMENTATION AND CONTROL COMPONENTS
- HONEYWELL INTERNATIONAL
- PARKER INSTRUMENTATION
- DAVIDSON INSTRUMENTS
- EXTECH INSTRUMENTS
- POWER GENERATORS
- AMERICAN ELECTRIC POWER (AEP)
- SOUTHERN COMPANY
LIST OF TABLES
- SUMMARY TABLE GLOBAL MARKET FORECAST FOR CATALYST REGENERATION BY SITE
TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 1 GLOBAL MARKET FORECAST DEMAND FOR CATALYSTS, THROUGH 2010 ($
MILLIONS)
- TABLE 2 GLOBAL MARKET FORECAST FOR REGENERATED CATALYSTS AS A PERCENTAGE
OF TOTAL CATALYST DEMAND, THROUGH 2010 (%)
- TABLE 3 COST OF FRESH AND REGENERATED CATALYSTS ($/LB)
- TABLE 4 GLOBAL MARKET FORECAST FOR COST OF SPENT CATALYST USE BY OPTION,
THROUGH 2010 ($/LB)
- TABLE 5 OVERVIEW OF SERVICES VALUE IN CATALYST MANAGEMENT ACTIVITY (%)
- TABLE 6 OVERVIEW OF REGENERATED CATALYST CHARACTERISTICS AND PROPERTIES
- TABLE 7 PREBURNING IMPROVES SAMPLING ACCURACY
- TABLE 8 TYPICAL CATALYST DATA REPORT
- TABLE 9 GLOBAL MARKET FORECAST OVERVIEW OF REGENERATED CATALYST DEMAND BY
ECONOMIC SECTOR, THROUGH 2010 ($ MILLIONS)
- TABLE 10 GLOBAL MARKET FORECAST OF ENERGY CONSUMPTION BY FUEL TYPE,
THROUGH 2010 (QUADRILLION BTU PER YEAR)
- TABLE 11 OVERVIEW OF WORLD KEY ECONOMIC INDICATORS, 2002-2010 (% GROWTH)
- TABLE 12 OVERVIEW OF WORLDWIDE GDP AND GDP GROWTH
- TABLE 13 OVERVIEW OF INTERNATIONAL CURRENCY EXCHANGE RATES, THROUGH 2005
- TABLE 14 OVERVIEW OF NICKEL AND STEEL METAL PRICES (INDEX: JANUARY 1998 =
1.0)
- TABLE 15 ALUMINUM, COBALT, COPPER, ZINC, TIN, CHROMIUM AND MOLYBDENUM
METAL PRICE FORECASTS*, THROUGH 2005 (¢/LB)
- TABLE 16 PLATINUM GROUP METAL PRICE FORECASTS, THROUGH 2005 ($/OZ)
- TABLE 17 OPERATING COST INDEX FOR HF AND H2SO4, THROUGH 2005 (BASED ON
1956 = 100.0)
- TABLE 18 COST OF RARE EARTHS AND MAGNESIUM, THROUGH 2005
- TABLE 19 COMPARISON OF SPENT CATALYSTS FROM VARIOUS SOURCES (% W/W)
- TABLE 20 SIGNIFICANCE OF CATALYST PHYSICAL PROPERTIES
- TABLE 21 OVERVIEW OF THE CAUSE AND EFFECT OF CATALYST ACTIVITY
DETERIORATION
- TABLE 22 CATALYST REGENATION: ADVANTAGES AND DISADVANTAGES
- TABLE 23 SULFUR LIMITS IN SELECT COUNTRIES (PARTS PER MILLION)
- TABLE 24 THE EVOLUTION OF AUTO EMISSION STANDARDS IN THE U.S. (GRAMS
POLLUTANT PER MILE)
- TABLE 25 GLOBAL MARKET FORECAST FOR REGENERATED CATALYST REGION/MARKET BY
SEGMENT, THROUGH 2010 ($ MILLIONS)
- TABLE 26 SECTOR/PRODUCT MATRIX
- TABLE 27 OVERVIEW OF GLOBAL DEMAND FOR CATALYST REGENERATION BY REGION,
THROUGH 2005 ($ MILLIONS)
- TABLE 28 CHARACTERISTICS OF FRESH, SPENT AND REGENERATED CATALYSTS
- TABLE 29 CHEMICAL COMPOSITION (WT %) OF SPENT CATALYST AND OTHER RAW
MATERIALS
- TABLE 30 COMPOSITION OF SPENT NICKEL CATALYSTS USED IN HYDROGENATION OF
EDIBLE FATS AND OILS (%)
- TABLE 31 COMPRESSIVE STRENGTH OF CONCRETE CUBES PREPARED FROM SYNTHETIC
AND NATURAL AGGREGATES
- TABLE 32 TYPICAL PILOT PLANT TEST SUMMARY
- TABLE 33 GLOBAL MARKET FORECAST FOR SPENT CATALYST REGENERATION/METAL
RECOVERY/DISPOSAL ECONOMICS, THROUGH 2010
- TABLE 34 REGENERATED CATALYST RESALE ECONOMICS
- TABLE 35 A CHANGING CATALYST INDUSTRY MARKET STRUCTURE (%)
- TABLE 36 SUPPLIER OFFERINGS (2005)
- TABLE 37 CATALYST OPERATING CONDITIONS
- TABLE 38 LABORATORY TEST RESULTS (%)
- TABLE 39 SUMMARY OF SCOPE OF WORK
- TABLE 40 TEST CONDITIONS FOR REGENERATED SCR CATALYST
- TABLE 41 PRODUCT PERFORMANCE OBTAINED
- TABLE 42 CATALYST REGENERATION INDUSTRY CONCENTRATION BY
COMPANY/APPLICATION SECTOR, 2005 (%)
- TABLE 43 MARKET LEADERSHIP BY GEOGRAPHIC REGION, 2005
- TABLE 44 COMPANY CATALYST REGENERATION SEGMENTATION BY SERVICE, 2005
- TABLE 45 JOHNSON MATTHEY REFINING CATALYST RESIDUE AND METAL MANAGEMENT
SERVICES
- TABLE 46 MOST FREQUENTLY REQUESTED TOTAL CATALYST MANAGEMENT SERVICES
- TABLE 47 CATALYST REGENERATION SEGMENTATION BY TECHNOLOGY, 2005
- TABLE 48 COMPETITIVE RATES FOR THE CATALYST REGENERATION INDUSTRY ($
MILLIONS)
- TABLE 49 CORPORATE MERGERS AND ACQUISITIONS
- TABLE 50 GLOBAL MARKET FORECAST OF DEMAND FOR CATALYTS REGENERATION BY
REGION, THROUGH 2010 ($ MILLIONS)
- TABLE 51 NORTH AMERICAN MARKET FORECAST FOR THE REGENERATED CATALYST
MARKET BY SECTOR, THROUGH 2010 ($ MILLIONS)
- TABLE 52 EUROPEAN MARKET FORECAST FOR DEMAND FOR REGENERATED CATALYSTS BY
USE, THROUGH 2010 ($ MILLIONS)
- TABLE 53 ASIAN MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY USE,
THROUGH 2010 ($ MILLIONS)
- TABLE 54 R-O-W MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY USE,
THROUGH 2010 ($ MILLIONS)
- TABLE 55 REST-OF-WORLD MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY
TYPE, THROUGH 2010 ($ MILLIONS)
- TABLE 56 GLOBAL CASH OPERATING MARGINS IN CRUDE OIL REFINING, 2005
- TABLE 57 TRENDS IN CRUDE OIL REFINING MARGINS ($/BARREL)
- TABLE 58 TRENDS IN CRUDE OIL QUALITY PROCESSED IN U.S. REFINERIES,THROUGH
2001
- TABLE 59 GLOBAL REFINERY CAPACITY TRENDS (THOUSANDS OF BARRELS OF CRUDE
OIL PER/DAY)
- TABLE 60 CATALYST REGENERATION TRENDS, THROUGH 2000 (%)
- TABLE 61 TRENDS IN AVERAGE ANNUAL PRICES1 OF SELECTED METALS, 1994-2001
- TABLE 62 SPENT AUTOCATALYST METAL RECOVERY TRENDS (THOUSAND OUNCES)
- TABLE 63 GLOBAL POWER PLANT MARKET SHARE TRENDS BY REGION* (% SHARE)
- TABLE 64 GLOBAL POWER PLANT MARKET SHARE TRENDS BY FACILITY TYPE* (% SHARE)
- TABLE 65 CATALYST COMPANY MARKET CAPITALIZATION AND KEY PERFORMANCE
INDICATORS, 2005
- TABLE 66 PETROLEUM REFINING COMPANY MARKET CAPITALIZATION AND KEY
PERFORMANCE INDICATORS, 2005
- TABLE 67 CHEMICAL AND POLYMERIZATION COMPANY MARKET CAPITALIZATION AND KEY
PERFORMANCE INDICATORS, 2005
- TABLE 68 POWER GENERATION COMPANY MARKET CAPITALIZATION AND KEY
PERFORMANCE INDICATORS, 2005
- TABLE 69 AUTOMOTIVE COMPANY MARKET CAPITALIZATION AND KEY PERFORMANCE
INDICATORS, 2005
- TABLE 70 ULTRA-LOW SULFUR DIESEL COMMERCIAL UNITS
- TABLE 71 CONSTRUCTION OF ULTRA-LOW SULFUR DIESEL REFINERIES
- TABLE 72 MARKET LEADERS IN INSTRUMENTATION AND CONTROL COMPONENTS, 2004
- TABLE 73 MARKET LEADERS IN SOFTWARE COMPONENTS FOR CATALYST REGENERATION,
2004
- TABLE 74 COMPANY RESULTS ($ MILLIONS/WORLDWIDE SALES)
- TABLE 75 COST COMPARISON: REGENERATION VS. BUYING NEW CATALYST
- TABLE 76 WAYS TO MEASURE CATALYTIC ACTIVITY AND POTENTIAL
- TABLE 77 DEMAND FOR CATALYST REGENERATION MANAGEMENT BY SERVICE (VALUE = %
OF FRESH CATALYST PRICE)
- TABLE 78 GLOBAL MAKRET FORECAST DEMAND FOR SPENT CATALYST REGENERATION
TYPE, THROUGH 2010 ($ MILLIONS)
- TABLE 79 GLOBAL MARKET FORECAST DEMAND FOR STANDARD CATALYST REGENERATION
BY OPERATION, THROUGH 2010 ($ MILLIONS)
- TABLE 80 GLOBAL MARKET FORECAST DEMAND FOR TURNAROUND CATALYST
REGENERATION BY OPERATION, THROUGH 2010 ($ MILLIONS)
- TABLE 81 DEMAND FOR PRERECLAMATION CATALYST REGENERATION BY OPERATION.
THROUGH 2010 ($ MILLIONS)
- TABLE 82 GLOBAL FORECAST OF DEMAND FOR REGENERATED CATALYSTS BY PRODUCT,
THROUGH 2010 ($ MILLIONS)
- TABLE 83 GLOBAL MARKET FORECAST FOR REGENERATED CATALYSTS BY SECTOR,
THROUGH 2010 ($ MILLIONS)
- TABLE 84 GLOBAL MARKET FORECAST FOR CATALTIC REFINERY PROCESSING CAPACITY,
THROUGH 2010 (MILLION BARRELS PER CALENDAR DAY)
- TABLE 85 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN CRUDE
OIL REFINING BY PROCESS, THROUGH 2010 ($ MILLIONS)
- TABLE 86 GLOBAL MARKET FORECAST FOR CATALYTIC HYDROTREATING DEMAND FOR
REGENERATED CATALYSTS BY DEPLOYMENT, THROUGH 2010 ($ MILLIONS)
- TABLE 87 CONVENTIONAL AND IMPROVED HYDROTREATING AND HYDROPROCESSING
CATALYSTS FOR DIESEL PRODUCTION
- TABLE 88 FCC DEMAND FOR REGENERATED CATALYSTS BY DEPLOYMENT, THROUGH 2010
($ MILLIONS)
- TABLE 89 CONVENTIONAL AND IMPROVED FCC CATALYSTS FOR GASOLINE PRODUCTION
- TABLE 90 GLOBAL MARKET FORECAST FOR CATALYTIC REFORMING DEMAND FOR
REGENERATED CATALYSTS, THROUGH 2010 ($ MILLIONS)
- TABLE 91 CONVENTIONAL AND IMPROVED REFORMING CATALYSTS FOR GASOLINE
PRODUCTION
- TABLE 92 GLOBAL MARKET FORECAST FOR CATALYTIC HYDROCRACKING DEMAND FOR
REGENERATED CATALYSTS BY DEPLOYMENT, THROUGH 2010 ($ MILLIONS)
- TABLE 93 CONVENTIONAL AND IMPROVED HYDROCRACKING CATALYSTS FOR RESIDUE
CONVERSION AND LOW-SULFUR FUEL OIL PRODUCTION
- TABLE 94 GLOBAL MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY
ALKYLATION AND ISOMERIZATION, THROUGH 2010 ($ MILLIONS)
- TABLE 95 CONVENTIONAL AND IMPROVED ALKYLATION AND ISOMERIZATION CATALYSTS
FOR GASOLINE PRODUCTION
- TABLE 96 GLOBAL MARKET FORECAST DEMAND FOR REGENERATION CATALYSTS BY
CHEMICAL, THROUGH 2010 ($ MILLIONS)
- TABLE 97 EXAMPLES OF CATALYTIC HYDROGENATIONS IN CHEMICALS AND
PETROCHEMICALS USING BASE AND PRECIOUS METAL CATALYSTS
- TABLE 98 GLOBLA MARKET FORECAST DEMAND FOR REGENERATION CATALYSTS BY
CHEMICAL SYNTHESIS TYPE, THROUGH 2010 ($ MILLIONS)
- TABLE 99 GLOBAL MARKET FORECAST DEMAND FOR REGENERATION CATALYSTS BY
POLYMERIZATION TYPE, THROUGH 2010 ($ MILLIONS)
- TABLE 100 GLOBAL MARKET FORECAST DEMAND FOR SPENT AUTOCATALYST
PRERECLAMATION REGENERATION BY METAL TYPE, THROUGH 2010 ($ MILLIONS)
- TABLE 101 GLOBAL MARKET FORECAST DEMAND FOR FLUE GAS AND WASTE CATALYST
SUPPLY BY PROCESS, THROUGH 2010 ($ MILLIONS)
- TABLE 102 GLOBAL MARKET FORECAST FOR REGENERATED CATALYST MANAGEMENT BY
ACTIVITY COST, THROUGH 2010 ($/LB)
- TABLE 103 TYPICAL CATALYST MANAGEMENT (%)
- TABLE 104 SCR CATALYST MANAGEMENT*
- TABLE 105 MEASURES TO LIMIT COKE FORMATION IN VARIOUS REACTOR TYPES
- TABLE 106 CHARACTERIZATION OF SPENT EBZ-500 AS RECEIVED AND AFTER
LABORATORY REGENERATION
- TABLE 107 MASS BALANCE OF THE COMMERCIAL REGENERATION OF A TWO-BED REACTOR
OF EBZ-500 CATALYST UNLOADED FROM A EUROPEAN UNIT (% OF CATALYST)
- TABLE 108 ANALYSIS OF SPENT, LABORATORY AND INDUSTRIALLY REGENERATED
CATALYST
- TABLE 109 PERFORMANCE OF FRESH AND REGENERATED EBZ-500 CATALYST IN THE
COMMERCIAL UNIT
- TABLE 110 EXPERIMENTAL PROCEDURE FOR H2-CHEMISORPTION MEASUREMENTS
- TABLE 111 COMPARISON OF TEST GAS MIXTURE FOR ACTIVITY MEASUREMENTS
- TABLE 112 GLOBAL MARKET FORECAST FOR CATALYST REGENERATION BY DEACTIVATION
TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 112 (CONTINUED)
- TABLE 113 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION BY TYPE
OF COMMERCIAL SPENT CATALYST GENERATION REACTION, THROUGH 2010 ($ MILLIONS)
- TABLE 114 COMMERCIAL SPENT CATALYST GENERATION GASPHASE REACTIONS/REACTORS
- TABLE 115 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN
GAS-PHASE REACTION BY COMMERCIAL SPENT CATALYST GENERATION REACTORS, THROUGH
2010 ($ MILLIONS)
- TABLE 116 COMMERCIAL SPENT-CATALYST GENERATION GASLIQUID REACTIONS AND
REACTORS
- TABLE 117 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN
GAS-LIQUID REACTION BY COMMERCIAL SPENT CATALYST GENERATION REACTORS, THROUGH
2010 ($ MILLIONS)
- TABLE 118 GLOBAL MARKET FORECAST DEMAND FOR CATALYST REGENERATION IN
LIQUID-LIQUID REACTION BY COMMERCIAL SPENT CATALYST GENERATION REACTORS,
THROUGH 2010 ($ MILLIONS)
- TABLE 119 GLOBAL MARKET FORECAST FOR CATALYST REGENERATION DEMAND BY SITE
TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 120 GLOBAL MARKET FORECAST DEMAND FOR OFF-SITE CATALYST REGENERATION
BY PROCESS TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 121 ON-SITE CATALYST REGENERATION TECHNOLOGY
- TABLE 122 GLOBAL MARKET FORECAST DEMAND FOR ON-SITE SPENT CATALYST
REGENERATION BY PROCESS TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 123 GLOBAL MARKET FORECAST DEMAND FOR REGENERATED CATALYST BY
MATERIAL TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 124 GLOBAL MARKET FORECAST DEMAND FOR REGENERATED CATALYSTS BY
DEPLOYMENT TECHNOLOGY, THROUGH 2010 ($ MILLIONS)
- TABLE 125 GLOBAL MARKET SHARE FOR CATALYST REPLACEMENT COST ESTIMATE,
2002-2010 (%)
- TABLE 126 GLOBAL MARKET SHARE FOR CATALYST REGENERATION COST ESTIMATE,
2002-2010 (%)
- TABLE 127 MODEL CALCULATION VALUES
- TABLE 128 OPERATING COSTS
- TABLE 129 SELECTED SAFETY CHARACTERISTICS OF VARIOUS PRODUCTS
- TABLE 130 TECHNOLOGY DEVELOPMENT
- TABLE 131 PRODUCT DEVELOPMENT AND IMPORTANT APPROACHES
- TABLE 132 PROCESSES AND APPLICATIONS
- TABLE 133 FEEDSTOCK EFFECTS (ESTIMATED)
- TABLE 134 INVESTMENTS MADE BY MAJOR CATALYST REGENERATION COMPANIES,
THROUGH 2005 ($ MILLIONS)
- TABLE 135 PATENTS BY MAJOR R&D CATALYST COMPANY (NUMBER/YEAR)
- TABLE 136 RESEARCH AND DEVELOPMENT SPENDING BY COMPANY, THROUGH 2005 ($
MILLIONS)
LIST OF FIGURES
- SUMMARY FIGURE GLOBAL MARKET FORECAST FOR CATALYST REGENERATION BY SITE
TECHNOLOGY, 2002-2010 ($ MILLIONS)
- FIGURE 1 ROTO-LOUVRE CATALYST REGENERATION TECHNOLOGY FIGURE 2 MOVING-BELT
OVEN EX SITU CATALYST REGENERATION PROCESS
- FIGURE 3 SCR REGENERATION STRATEGIES
- FIGURE 4 SCR-TECH CATALYST REGENERATION DEVELOPMENT, 1996-2004
- FIGURE 5 SCR-TECH REGENERATION EXPERIENCE
- FIGURE 6 RHENIUM METAL PRICES
- FIGURE 7 AGEING-INDUCED STRUCTURAL AND CHEMICAL CHANGES IN AUTOMOTIVE
EXHAUST CATALYST
- FIGURE 8 QUARTELY FOREIGN GROSS REFINING MARGINS, 2002- 2005
- FIGURE 9 STRUCTURE AND SUPPLY CHAIN OF THE CATALYST REGENERATION BUSINESS
- FIGURE 10 TYPICAL LABORATORY SPENT CATALYST REGENERATION/REJUVENATION
PROCESS FLOW DIAGRAM
- FIGURE 11 COMPARISON OF SPENT AND REGENERATED CATALYST PERFORMANCE
- FIGURE 12 ACTIVITY (K) IN COMPARISON TO FACTORY NEW ACTIVITY (K0) BEFORE
AND AFTER REGENERATION (SAMPLES)
- FIGURE 13 EFFECT OF FIRING TEMPERATURES ON METALS LEACHING FROM SYNTHETIC
AGGREGATE MATERIALS
- FIGURE 14 EFFECT OF FIRING TEMPERATURES ON COMPRESSIVE STRENGTH OF
SYNTHETIC AGGREGATE MATERIALS
- FIGURE 15 CHALLENGES FACING KEY PLAYERS IN THE CATALYST REGENERATION
BUSINESS CHAIN
- FIGURE 16 PERFORMANCE OF REGENERATED KF 757 VS. FRESH KF 757: CUSTOMER A
- FIGURE 17 PERFORMANCE OF REGENERATED KF 757 VS. FRESH AND REGENERATED KF
756: CUSTOMER B
- FIGURE 18 PERFORMANCE OF REGENERATED KF 757 VS. FRESH KF 757 AND
REGENERATED KF 756: CUSTOMER C
- FIGURE 19 PERFORMANCE OF REGENERATED KF 757 VS. FRESH KF 757: CUSTOMER D
- FIGURE 20 HISTORY OF BHK ACTIVITY IN SCR CATALYST REGENERATION
- FIGURE 21 REGENERATION SCHEDULE
- FIGURE 22 SCR-TECH CATALYST REGENERATION MANAGEMENT SERVICES
- FIGURE 23 THE PRECIOUS METAL LOOP
- FIGURE 24 COMPLETED CATALYST MANAGEMENT PROJECTS, 1998- 2003
- FIGURE 25 THE TRICAT XPRESS REGENERATION PROCESS
- FIGURE 26 EURECAT ROTOLOUVRE REGENERATION TECHNOLOGY
- FIGURE 27 MOVING-BELT CATALYST REGENERATION PROCESS
- FIGURE 28 AN EFFCIENT DEIONIZED WATER-BASED, CLOSED-LOOP SYSTEM FOR
REMOVAL OF SOLUBLE CATALYST POISONS AND SURFACE-BINDING LAYERS WHILE CATALYST
MODULES REMAIN IN THE SCR REACTOR
- FIGURE 29 JOHNSON MATTHEY AQUACAT PROCESS FOR RECOVERY OF PRECIOUS METAL
CATALYSTS
- FIGURE 30 BABCOCK HITACHI K.K. REGENERATION PROCESS
- FIGURE 31 WORLD TRENDS IN NOMINAL CRUDE OIL PRICES, 1970-2005
- FIGURE 32 BETTER THAN NEW
- FIGURE 33 COMPARED TO NEW CATALYST, REGENERATED CATALYST CONVERTS LESS
SULFUR DIOXIDE (SO2) TO SULFURE TRIOXIDE (SO3)
- FIGURE 34 AN OPTIMIZED CATALYST MANAGEMENT PROCESS TAKES INTO ACCOUNT MORE
VARIABLES THAN MIGHT BE EXPECTED
- FIGURE 35 STEPS IN CATALYST MANAGEMENT INVOLVING THE OPTIMIZATION OF A
WIDE RANGE OF PARAMETERS
- FIGURE 36 CATALYST MANAGEMENT PLAN SHOWING PARAMETERS
- FIGURE 37 MULTIPOINT AUTOMATED SAMPLING SYSTEM (MASS) USED FOR AMMONIA
INJECTION GRID TURNING
- FIGURE 38 DRY CLEANING USING VACUUMING/AIR LANCING CAN REPLACE CATALYST
FOULING DUE TO BUILDUP OF LARGE PARTICLE ASH AND ASH FINES
- FIGURE 39 ASH REMOVAL
- FIGURE 40 VACUUMING
- FIGURE 41 WASHING WITH A CLEANING SOLUTION
- FIGURE 42 BUBBLING AND AERATION UNDER PRESSURE
- FIGURE 43 AKZO NOBEL CATALYST MANAGEMENT STRATEGIES
- FIGURE 44 EURECAT CATALYST MANAGEMENT STRATEGIES
- FIGURE 45 TYPICAL SCR CATALYST MANAGEMENT PLAN
- FIGURE 46 SCHEMATIC OF PRECIOUS METAL RECOVERY FROM SPENT CATALYSTS
- FIGURE 47 NORMAL ADD AND REPLACE SEQUENCE
- FIGURE 48 ATALYST REGENERATION SEQUENCE
- FIGURE 49 EXPERIMENTAL SETUPS FOR NO-TPD MEASUREMENTS IN A VACUUM
- FIGURE 50 X-RAY DIFFRACTOMETER SCHEMATIC
- FIGURE 51 XPS MACHINE SCHEMATIC
- FIGURE 52 X-RAY FLUORESCENCE SPECTROMETER SCHEMATIC
- FIGURE 53 EXPERIMENTAL SETUPS FOR ACTIVITY MEASUREMENTS
- FIGURE 54 DEACTIVATION MECHANISMS: A) COKE FORMATION, B) POISONING, C)
SINTERING OF ACTIVE METAL PARTICLES AND D) SINTERING AND SOLID-SOLID PHASE
TRANSITIONS OF THE WASHCOAT AND ENCAPSULATION OF ACTIVE METAL PARTICLES
- FIGURE 55 CATALYST REGENEATION SOLUTIONS TO THE PROBLEM OF RAPIDLY
DEACTIVATING CATALYSTS IN COMMERCIAL REACTOR SYSTEMS
- FIGURE 56 CONCEPTURAL DSRP INTEGRATED WITH HOT COAL GAS DESULFURIZATION
- FIGURE 57 MAJOR DEVELOPMENTS IN CATALYST RESEARCH AND DEVELOPMENTS ALONG
THE S-CURVE
- FIGURE 58 DIESEL OXIDATION FILTER
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