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Market Research Report
The 2005/2006 Market Outlook for Insulated Wire and Cable (With Long-Term Forecasts Through 2013)
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This publication has been discontinued on July 19, 2011.
Insulated wire and cable is an integral part of our everyday lives; it is present in things we use each day, although we may not be aware of it. In fact, insulated wire and cable products make it possible for us to use cellular phones, drive cars, watch television, operate everyday household appliances, use the Internet, turn on lights, and perform a variety of other common tasks. Primary end-use markets for insulated wire and cable include the communications, construction, durable goods, and electronics industries. One driving force behind the insulated wire and cable market is emerging technology. As technology advances, producers of insulated wire and cable are almost inevitably forced to adapt and develop new products to make things operate more efficiently, more effectively, and at a more rapid rate of speed. Without technological advances in the insulated wire and cable industry, it would not be possible for us to do some of the things we do every day. These advances make
it possible for us to communicate clearly with people who are thousands of miles and oceans away; to receive data and other electronic information in only seconds; and even to access hundreds of television channels instantaneously.
TABLE OF CONTENTS
SECTION I: EXECUTIVE SUMMARY
- Analysis:
- Overview
- Markets
- End-Users
- Foreign Trade
SECTION II: THE OVERALL U.S. MARKET FOR INSULATED WIRE AND CABLE
- Analysis:
- Overview
- Market Segmentation
- Metal Consumption
- Tables:
- U.S. Manufacturers Sales of Insulated Wire and Cable:
- Total
- Total (Graph)
- By Type
- Sales Mix of the Insulated Wire and Cable Market
- Sales Growth in the Insulated Wire and Cable Market
- Metallic Content of Insulated Wire and Cable Sales:
- Total
- By Type
- Copper Content of Insulated Wire and Cable Sales:
- Total
- By Type
- Copper Consumption in the Insulated Wire and Cable Industry, by Type
- Aluminum Content of Insulated Wire and Cable Sales:
- Total
- By Type
- Aluminum Consumption in the Insulated Wire and Cable Industry, by
- Type
SECTION III: THE MARKET FOR INSULATED WIRE AND CABLE
- Part A: Electronic Wire and Cable
- Analysis:
- Overview
- Coaxial Cable
- Antenna Lead-In Wire and CATV/Broadcast Coaxial Cable
- Hookup Wire
- Multiconductor Electronic Wire and Cable
- Tables:
- U.S. Manufacturers Sales:
- Electronic Wire and Cable
- Electronic Wire and Cable (Graph)
- Electronic Wire and Cable, by Type
- Coaxial Cable
- Coaxial Cable, by Type
- Antenna Lead-In Wire and CATV/Broadcast Coaxial Cable
- Hookup Wire
- Hookup Wire, by Type
- Multiconductor Electronic Wire and Cable
- Multiconductor Electronic Wire and Cable, by Type
- Copper Content of Electronic Wire and Cable Sales:
- Total
- By Type
- Part B: Telephone and Telegraph Wire and Cable
- Analysis:
- Overview
- The 1996 Telecommunications Act and Fiber-Optic Cable
- DSL vs. Cable
- Tables:
- U.S. Manufacturers Sales:
- Telephone and Telegraph Wire and Cable
- Telephone and Telegraph Wire and Cable (Graph)
- Telephone and Telegraph Wire and Cable, by Type
- Polyethylene-Covered Exchange Area and Toll Cable
- Station Wire and Cable
- Inside Wiring Cable
- Other Telephone and Telegraph Wire and Cable
- Copper Content of Telephone and Telegraph Wire and Cable Sales:
- Total
- By Type
- Part C: Power Wire and Cable
- Analysis:
- Overview
- The Great Blackout of 2003
- The Electric Power Industry and Deregulation
- Tables:
- U.S. Manufacturers Sales:
- Power Wire and Cable
- Power Wire and Cable (Graph)
- Power Wire and Cable, by Type
- Power Wire and Cable, 600 Volts or Less
- Power Wire and Cable, 600 Volts or Less, by Type
- Power Wire and Cable, Over 600 Volts
- Power Wire and Cable, Over 600 Volts, by Type
- Weatherproof and Service Drop Cable
- Paper Insulated Power Wire and Cable
- Portable Power Cable
- Other Power Wire and Cable
- Copper Content of Power Wire and Cable Sales:
- Total
- By Type
- Aluminum Content of Power Wire and Cable Sales
- Part D: Control and Signal Wire and Cable
- Analysis:
- Overview
- Control Wire and Cable
- Signal Wire and Cable
- Tables:
- U.S. Manufacturers Sales:
- Control and Signal Wire and Cable
- Control and Signal Wire and Cable (Graph)
- Control and Signal Wire and Cable, by Type
- Control Wire and Cable, by Type
- Signal Wire and Cable
- Copper Content of Control and Signal Wire and Cable Sales:
- Total
- By Type
- Part E: Building Wire and Cable
- Analysis:
- Overview
- Segment Breakdown
- The Construction Market
- Tables:
- U.S. Manufacturers Sales:
- Building Wire and Cable
- Building Wire and Cable (Graph)
- Building Wire and Cable, by Type
- Thermoplastic Insulated Building Wire and Cable
- Thermoplastic Insulated Building Wire and Cable, by Type
- Thermoset Insulated Building Wire and Cable
- Thermoset Insulated Building Wire and Cable, by Type
- Service Entrance Cable
- Nonmetallic Branch-Circuit and Underground Feeder
- Nonmetallic Branch-Circuit and Underground Feeder, by Type
- Metallic Armored Cable
- Other Building Wire and Cable
- Copper Content of Building Wire and Cable Sales:
- Total
- By Type
- Aluminum Content of Building Wire and Cable Sales
- Part F: Apparatus Wire and Cordage
- Analysis:
- Overview
- Segment Breakdown
- Tables:
- U.S. Manufacturers Sales:
- Apparatus Wire and Cordage
- Apparatus Wire and Cordage (Graph)
- Apparatus Wire and Cordage, by Type
- Flexible Cordage
- Flexible Cordage, by Type
- Appliance Fixture Wire
- Appliance Wiring Materials
- Submersible Pump Cable
- Other Apparatus Wire and Cordage
- Copper Content of Apparatus Wire and Cordage Sales:
- Total
- By Type
- Part G: Magnet Wire
- Analysis:
- Overview
- Copper Magnet Wire
- Aluminum Magnet Wire
- Tables:
- U.S. Manufacturers Sales:
- Magnet Wire
- Magnet Wire (Graph)
- Magnet Wire, by Metal Type
- Copper Magnet Wire
- Copper Magnet Wire, by Type and Class
- Film-Coated Copper Magnet Wire:
- Class 105 and Below, by Type
- Class 130 and 155, by Type
- Class 180 and Above, by Type
- Nonfilm-Coated Copper Magnet Wire:
- Class 130 and Below
- Class 155 and Above
- Miscellaneous Film-Coated and Nonfilm-Coated Copper Magnet Wire,
- Not Elsewhere Classified
- Copper Content of Magnet Wire Sales:
- Total
- By Type and Class
- U.S. Manufacturers Sales:
- Aluminum Magnet Wire
- Aluminum Magnet Wire, by Type and Class
- Aluminum Content of Magnet Wire Sales:
- Total
- By Type and Class
- Part H: Fiber-Optic Cable
- Analysis:
- Overview
- Advantages of Fiber-Optic Cable
- Segment Breakdown
- The 1996 Telecommunications Act and Fiber-Optic Cable
- Tables:
- U.S. Manufacturers Sales:
- Fiber-Optic Cable
- Fiber-Optic Cable (Graph)
- Fiber-Optic Cable, by Type of Application
- Part I: Other Insulated Wire and Cable
- Analysis:
- Overview
- Automotive Wire and Cable
- Shipboard Cable and Airframe and Missile Wire and Cable
- Tables:
- U.S. Manufacturers Sales:
- Other Insulated Wire and Cable
- Other Insulated Wire and Cable (Graph)
- Other Insulated Wire and Cable, by Type
- Automotive Wire and Cable
- Automotive Wire and Cable, by Type
- Shipboard Cable
- Airframe and Missile Cable
- All Other Insulated Wire and Cable
- Copper Content of Other Insulated Wire and Cable Sales:
- Total
- By Type
SECTION IV: FOREIGN TRADE OF INSULATED WIRE AND CABLE
- Part A: Overall Trends
- Analysis:
- Overview
- Export Activity
- U.S. Apparent Consumption
- Balance of Trade
- Tables:
- U.S. Apparent Consumption of Insulated Wire and Cable
- Exports as a Percentage of U.S. Manufacturers Sales of Insulated Wire
- and Cable
- Imports as a Percentage of U.S. Apparent Consumption of Insulated Wire
- and Cable
- U.S. Balance of Trade for Insulated Wire and Cable
- Part B: U.S. Exports of Insulated Wire and Cable
- Analysis:
- Overview
- Breakdown of Exports
- Top U.S. Export Destinations
- Tables:
- Top 20 U.S. Export Destinations for Insulated Wire and Cable
- Dollar Market Shares of the Top 20 U.S. Export Destinations for Insulated
- Wire and Cable
- U.S. Exports of Insulated Wire and Cable, by Type:
- Value
- Quantity
- U.S. Exports of Insulated Wire and Cable, by Country of Destination:
- Copper Insulated Winding Wire, 33 AWG and Finer
- Copper Insulated Winding Wire, 22 AWG and Finer, Greater than 33 AWG
- Other Copper Insulated Winding Wire
- Other Insulated Winding Wire, Not Made of Copper
- Insulated Coaxial Cable and Coaxial Electrical Conductors
- Insulated Ignition Wiring Sets and Other Wiring Sets for Vehicles, Aircraft, and Ships
- Insulated Copper Electrical Conductors, Greater than 600V
- Other Insulated Copper Electrical Conductors
- Copper Insulated Electrical Conductors, Greater than 1,000V, Not Elsewhere Specified or Included
- Other Insulated Electrical Conductors, Up to 80V, Not Fitted with Connectors
- Other Insulated Electrical Conductors, Up to 80V, with Connectors
- Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, Not Fitted with Connectors
- Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, with Connectors
- Other Insulated Electrical Conductors, Greater than 1,000V, Not Fitted with Connectors
- Other Insulated Electrical Conductors, Greater than 1,000V, with Connectors Insulated Fiber-Optic Cables
- Part C: U.S. Imports of Insulated Wire and Cable
- Analysis:
- Overview
- Breakdown of Imports
- Top U.S. Import Sources
- Tables:
- Top 20 U.S. Import Sources for Insulated Wire and Cable
- Dollar Market Shares of the Top 20 U.S. Import Sources for Insulated Wire and Cable
- U.S. Imports of Insulated Wire and Cable, by Type:
- Value
- Quantity
- U.S. Imports of Insulated Wire and Cable, by Country of Origin:
- Copper Insulated Winding Wire, 33 AWG and Finer
- Copper Insulated Winding Wire, 22 AWG and Finer, Greater than 33 AWG
- Other Copper Insulated Winding Wire
- Other Insulated Winding Wire, Not Made of Copper
- Insulated Coaxial Cable and Coaxial Electrical Conductors
- Insulated Ignition Wiring Sets and Other Wiring Sets for Vehicles, Aircraft, and Ships
- Insulated Copper Electrical Conductors, Greater than 600V
- Other Insulated Copper Electrical Conductors
- Copper Insulated Electrical Conductors, Greater than 1,000V, Not Elsewhere Specified or Included
- Other Insulated Electrical Conductors, Up to 80V
- Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, Not Fitted with Connectors
- Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, with Modular Telephone Connectors
- Other Insulated Electrical Conductors, Greater than 1,000V, Not Fitted with Connectors
- Other Insulated Electrical Conductors, Greater than 1,000V, with Connectors
- Telecom Conductors, Up to 80V, Not Fitted with Connectors
- Telecom Conductors, Up to 80V, with Connectors
- Telecom Conductors, Greater than 80V, Up to 1,000V
- Other Insulated Conductors, Greater than 80V, Up to 1,000V, with Connectors
- Insulated Fiber-Optic Cables
SECTION V: END-USE MARKETS FOR INSULATED WIRE AND CABLE
- Analysis:
- Overview
- Economic Trends
- The Durable Goods Market
- The Construction Market
- The Communications Market
- The Electric Power Market
- Tables:
- Sales of Insulated Wire and Cable, by End-Use Market
- Consumption of Insulated Wire and Cable, by End-Use Market
- U.S. Gross Domestic Product
- Wire and Cable Sales vs. Gross Domestic Product (Graph)
- U.S. Gross Private Domestic Investment
- U.S. Industrial Production Index
- U.S. Disposable Personal Income
- U.S. Per Capita Disposable Personal Income
- U.S. Personal Consumption Expenditures
- U.S. Per Capita Personal Consumption Expenditures
- Consumer Confidence Index
- The Durable Goods Market:
- Sales of Insulated Wire and Cable to the Durable Goods Market
- U.S. Personal Consumption Expenditures on Durable Goods
- U.S. Manufacturers Sales:
- Motors and Generators
- Motors and Generators, by Type
- Heating, Air Conditioning, and Refrigeration Equipment
- Pumps and Pumping Equipment
- Construction and Material Handling Machinery, by Type
- Metalworking Machinery, by Type
- U.S. Manufacturers Shipments of Refrigeration Equipment, Cooking Equipment, and Laundry Equipment:
- Total
- Shipment Mix
- Refrigeration Equipment, by Type
- Cooking Equipment, by Type
- Laundry Equipment, by Type
- U.S. Motor Vehicle Production, by Type
- U.S. Manufacturers Sales of Air, Water, and Space Vehicles, by Type
- The Construction Market:
- Sales of Insulated Wire and Cable to the Construction Market Value of New Construction in the U.S.:
- Total
- By Type
- Private Construction, by Type
- Private Nonresidential Construction, by Type
- Privately Owned New Housing Starts:
- By Type of Structure
- By Region
- Privately Owned New Housing Units Under Construction:
- By Type of Structure
- By Region
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- Privately Owned New Housing Units Completed:
- By Type of Structure
- By Region
- New Single-Unit Homes Completed, by Purpose of Construction
- New Multifamily Buildings and Number of Units
- Number of Units in New Multifamily Buildings, by Region
- U.S. Outlays for Residential Improvements, Maintenance, and Repairs:
- Total
- By Type
- The Communications Market:
- Sales of Insulated Wire and Cable to the Communications Market:
- Total
- By Type
- Distribution of Wire and Cable Expenditures by the Communications
- Market
- Number of U.S. Local Telephone Lines
- Minutes of Overseas Telephone Calls
- Average Annual Household Expenditures on Telephone Service
- U.S. Manufacturers Sales:
- Telephone Switching, Line Carrier, and Data Communications
- Equipment
- Communications Systems and Broadcast and Studio Equipment
- Electronic Computers
- Computer Peripheral Equipment
- Computer Peripheral Equipment, by Type
- Number of Cable Television Subscribers
- High-Speed Lines in Place, by Type of Technology
- The Electric Power Market:
- Sales of Insulated Wire and Cable to the Electric Power Market
- Total U.S. Energy Consumption
- U.S. Energy Consumption Per Dollar of Gross Domestic Product
- Industrial Production Indexes for Electric Utilities
- Net Generation of Electricity
- Electricity Sales:
- Total
- By End-Use Sector
- Retail Prices for Electricity
SECTION VI: PRICE TRENDS IN THE INSULATED WIRE AND CABLE INDUSTRY
- Analysis:
- Overview
- Electronic Wire and Cable
- Telephone and Telegraph Wire and Cable
- Power Wire and Cable
- Control and Signal Wire and Cable
- Building Wire and Cable
- Apparatus Wire and Cordage
- Magnet Wire
- Fiber-Optic Cable
- Other Insulated Wire and Cable
- Tables:
- Producer Price Indexes:
- Nonferrous Wiredrawing and Insulating
- Nonferrous Wiredrawing and Insulating (Graph)
- Electronic Wire and Cable
- Telephone and Telegraph Wire and Cable
- Power Wire and Cable
- Control and Signal Wire and Cable
- Building Wire and Cable
- Apparatus Wire and Cordage
- Magnet Wire
- Fiber-Optic Cable
- Other Insulated Wire and Cable, Including Automotive, Airframe,
- Shipboard, and Ground Support
SECTION VII: STRUCTURAL ANALYSIS OF THE INSULATED WIRE AND CABLE INDUSTRY
- Analysis:
- Overview
- Gross Operating Margin
- Employment Structure and Labor Costs
- Capital Expenditures
- Ending Inventories
- Number of Establishments
- Explanation of Terms
- Tables:
- The Nonferrous Insulated Wire and Cable Industry:
- Operating Structure
- Gross Operating Margin
- Value Added by Manufacture
- Vertical Integration Index
- Employment Structure
- Total Labor Costs
- Average Hourly Earnings of Production Workers
- Cost of Living Index for Production Workers
- Labor Productivity
- Indexes of Real Labor Productivity
- New Capital Expenditures
- Ending Inventories
- Number of Establishments, by Segment and Employment Size Class
- The Copper Wiredrawing Industry:
- Operating Structure
- Gross Operating Margin
- Value Added by Manufacture
- Vertical Integration Index
- Employment Structure
- Total Labor Costs
- Average Hourly Earnings of Production Workers
- Cost of Living Index for Production Workers
- Labor Productivity
- Indexes of Real Labor Productivity
- New Capital Expenditures
- Plant vs. Equipment Expenditures
- Ending Inventories
- Number of Employees and Annual Payroll, by State
- Number of Establishments, by State and Employment Size Class
- The Aluminum Rolling and Drawing Industry:
- Operating Structure
- Gross Operating Margin
- Value Added by Manufacture
- Vertical Integration Index
- Employment Structure
- Total Labor Costs
- Average Hourly Earnings of Production Workers
- Cost of Living Index for Production Workers
- Labor Productivity
- Indexes of Real Labor Productivity
- New Capital Expenditures
- Ending Inventories
- Number of Employees and Annual Payroll, by State
- Number of Establishments, by State and Employment Size Class
- The Other Nonferrous Metal Rolling, Drawing, and Extruding Industry:
- Operating Structure
- Gross Operating Margin
- Value Added by Manufacture
- Vertical Integration Index
- Employment Structure
- Total Labor Costs
- Average Hourly Earnings of Production Workers
- Cost of Living Index for Production Workers
- Labor Productivity
- Indexes of Real Labor Productivity
- New Capital Expenditures
- Plant vs. Equipment Expenditures
- Ending Inventories
- Number of Employees and Annual Payroll, by State
- Number of Establishments, by State and Employment Size Class
- The Plant Manager s Workbook:
- How to Use This Section
- Gathering Your Data
- Developing Your Ratios
- How Does Your Plant Stack Up?
SECTION VIII: RAW MATERIALS
- Analysis:
- Overview
- Copper
- Aluminum
- Resin
- Tables:
- U.S. Copper Production
- Leading Copper-Producing Mines in the U.S.
- U.S. Consumption of Refined Copper
- Average U.S. Copper Prices
- U.S. Aluminum Production
- Primary Annual Aluminum Capacity in the U.S., by Company
- U.S. Consumption of Aluminum
- Average U.S. Aluminum Prices
- Producer Price Indexes for Major Raw Materials
SECTION IX: THE ELECTRONIC CONNECTOR MARKET
- Analysis:
- Overview
- Coaxial Connectors
- Cylindrical Connectors
- Rack and Panel Connectors
- Printed Circuit Connectors
- Other Connectors and Parts
- Tables:
- U.S. Manufacturers Sales of Electronic Connectors:
- Total
- Total (Graph)
- By Type
- Sales Mix of the Electronic Connector Market
- Sales Growth in the Electronic Connector Market
- U.S. Manufacturers Sales:
- Coaxial Connectors
- Coaxial Connectors, by Type
- Cylindrical Connectors
- Cylindrical Connectors, by Type
- Rack and Panel Connectors
- Rack and Panel Connectors, by Type
- Printed Circuit Connectors
- Printed Circuit Connectors, by Type
- Other Connectors and Parts
- Other Connectors and Parts, by Type
SECTION X: COMPANY PROFILES
- Introduction
- 3M Company:
- Overview
- Selected Products
- Recent Acquisitions
- Other Recent Developments
- Financial Performance
- Financial Summary and Analysis
- Alcatel:
- Overview
- Selected Products
- Recent Acquisitions
- Other Recent Developments
- Financial Performance
- Financial Summary and Analysis
- The Alpine Group, Inc.:
- Overview
- Selected Products
- Recent Developments
- Financial Performance
- Financial Summary and Analysis
- AmerCable Incorporated:
- Overview
- Selected Products
- Selected New Products
- Andrew Corporation:
- Overview
- Selected Products
- Selected New Products
- Recent Acquisitions
- Financial Performance
- Financial Summary and Analysis
- Belden CDT Inc.:
- Overview
- Selected Products
- Recent Developments
- Financial Performance
- Financial Summary and Analysis
- Channell Commercial Corporation:
- Overview
- Selected Products
- Recent Acquisitions
- Financial Performance
- Financial Summary and Analysis
- CommScope, Inc.:
- Overview
- Selected Products
- Recent Acquisitions
- Other Recent Developments
- Financial Performance
- Financial Summary and Analysis
- Corning Incorporated:
- Overview
- Selected Products
- Recent Developments
- Financial Performance
- Financial Summary and Analysis
- Encore Wire Corporation:
- Overview
- Selected Products
- Recent Developments
- Financial Performance
- Financial Summary and Analysis
- General Cable Corporation:
- Overview
- Selected Products
- Recent Acquisitions
- Financial Performance
- Financial Summary and Analysis
- Graybar Electric Company, Inc.
- Hubbell Incorporated:
- Overview
- Selected Products
- Recent Acquisitions
- Financial Performance
- Financial Summary and Analysis
- International Wire Group, Inc.:
- Overview
- Selected Products
- Recent Developments
- Financial Performance
- The Okonite Company:
- Overview
- Selected Products
- Selected New Products
- Phelps Dodge Corporation:
- Overview
- Selected Products
- Recent Developments
- Financial Performance
- Financial Summary and Analysis
- Southwire Company:
- Overview
- Selected Products
- Selected New Products
SECTION XI: DIRECTORY OF SELECTED U.S. MANUFACTURERS OF INSULATED WIRE AND CABLE
- Introduction
- Directory
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