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Market Research Report

GYPSUM PRODUCTS IN NORTH AMERICA (Industry forecasts for 2013 & 2018)

Published by The Freedonia Group
Published September, 2009 Product code 96372
Content info 252 PAGES
Price
US $ 4700 Hard Copy
US $ 4700 PDF by E-mail (Single User License)
US $ 5300 Hard Copy and PDF by E-mail (Single user license)
US $ 7300 PDF by E-mail (Corporate license)


GYPSUM PRODUCTS IN NORTH AMERICA (Industry forecasts for 2013 & 2018) published by The Freedonia Group in September, 2009. This report consists of 252 PAGES and the price starts from US $ 4700.

Introduction

Abstract

North American gypsum demand to benefit from recovery in US housing

Demand for crude gypsum and gypsum products in North America will benefit from the recovery of the US residential housing sector by 2013. Consumption of gypsum is heavily dependent upon construction activity, given that the bulk of demand is consumed in gypsum board (wallboard), building plasters and cement. The collapse of the US housing market in 2007 and 2008 caused demand for gypsum and gypsum products to decline dramatically. As the US housing sector recovers, demand for gypsum building products will also rebound from its weak 2008 base. Prospects for gypsum and gypsum products in Canada and Mexico will be less promising, especially in Canada, where construction activity is expected to be stagnant through 2013.

Synthetic gypsum to continue gaining market share

Crude gypsum supplies in North America continue to be dominated by material extracted from gypsum mines. Such material accounted for more than threequarters of regional demand in 2008. Synthetic gypsum, which is produced as a by-product of the flue gas desulfurization process used at coal-fired electric power plants, accounted for the remainder. Synthetic gypsum has increased its share of the total market rapidly over the last ten years, and will continue to account for a growing portion of demand, although gains will be less rapid.

Dominant construction market to offer best growth opportunities

Demand for gypsum products is dominated by construction materials, particularly gypsum board, building plasters and cement additives. Overall, construction products accounted for 88 percent of gypsum product demand in 2008. Construction markets will post the most rapid gains through 2013, as the US housing market recovers from its weak 2008 performance. In particular, growth prospects will be best in residential construction markets, while nonresidential markets remain relatively flat. Nonbuilding markets will advance about 2.0 percent annually through 2013. Consumption of gypsum products in industrial and agricultural markets will continue to lag overall growth.

Study coverage

This new Freedonia industry study, Gypsum Products in North America, presents historical demand data (1998, 2003, 2008) as well as forecasts for 2013 and 2018 for crude gypsum (both mined and synthetic), calcined gypsum products (gypsum board, building plasters, industrial plasters) and uncalcined gypsum products (e.g., cement additives, soil amendments and fillers) by type, market and country. The study also considers market environment factors, evaluates company market share and profiles industry competitors, including USG, National Gypsum and Georgia-Pacific.

Table of Contents

INTRODUCTION

I. EXECUTIVE SUMMARY

II. MARKET ENVIRONMENT

  • General
  • Macroeconomic Overview
    • United States
    • Canada
    • Mexico
  • Demographic Trends
  • Construction Trends
    • Residential Building Construction
      • Improvements & Repairs
      • Housing Starts
    • Nonresidential Building Construction
    • Nonbuilding Construction
  • Cement Overview
    • United States
    • Canada
    • Mexico
  • Agricultural Overview
    • United States
    • Canada
    • Mexico
  • Historical Market Trends
  • Pricing Trends
    • Crude Gypsum
    • Gypsum Board
  • Environmental & Regulatory Considerations
    • Gypsum Mining & Manufacturing Operations
    • Waste Gypsum Disposal & Recycling
    • Synthetic Gypsum
    • Indoor Air Quality
    • Green Building Practices
  • World Overview
    • Mined Gypsum
      • Europe
      • Asia/Pacific
      • Latin America
      • Africa/Mideast
    • Wallboard Demand
      • North America
      • Western Europe
      • Asia/Pacific
      • Latin America
      • Eastern Europe
      • Africa/Mideast

III. GYPSUM SUPPLY & DEMAND

  • General
    • Mine Production
    • Synthetic Gypsum Demand
  • United States
    • General
    • Mine Production
    • Synthetic Gypsum Demand
  • Canada
    • General
    • Mine Production
    • Synthetic Gypsum Demand
  • Mexico
    • General
    • Mine Production

IV . GYPSUM PRODUCT OVERVIEW

  • General
    • Calcined Gypsum
    • Uncalcined Gypsum
  • Product Outlook
  • Regional Outlook

V. CALCINED GYPSUM PRODUCTS

  • General
  • Gypsum Board
    • Manufacturing Process
    • Demand by Country
    • Demand by Type
      • Regular Gypsum Board
      • Type X Gypsum Board
      • Water-Resistant Gypsum Board
      • Sheathing Gypsum Board
      • Veneer Gypsum Board
      • Mobile Home Gypsum Board
      • Ceiling Tile
      • Prefinished & Other Gypsum Board
    • Demand by Market
      • Residential Construction
      • Nonresidential Construction
      • All Other Markets
  • Building Plasters
  • Industrial Plasters

VI . UNCALCINED GYPSUM PRODUCTS

  • General
  • Cement Additives
  • Agricultural Gypsum
  • Fillers & Other

VII . MARKETS

  • General
  • Construction
    • Residential
      • New Residential
      • Improvement & Repair
    • Nonresidential
      • New Nonresidential
      • Nonresidential Improvement & Repair
    • Nonbuilding
  • Industrial
  • Agricultural

VIII. INDUSTRY STRUCTURE

  • General
  • Industry Composition
  • Gypsum Product Market Share
    • USG
    • National Gypsum
    • Georgia-Pacific (Koch Industries)
    • CertainTeed (Saint-Gobain)
    • Other Significant Companies
  • Gypsum Board Capacity
  • Vertical & Horizontal Integration
  • Cooperative Agreements
  • Manufacturing
  • Marketing
  • Distribution
  • Mergers & Acquisitions

COMPANY PROFILES

  • Allied Custom Gypsum, see Harrison Gypsum
  • American Electric Power Company Incorporated
  • American Gypsum Company, see Eagle Materials
  • Caopas, see Compania Minera Caopas
  • Caraustar Industries Incorporated
  • CertainTeed Corporation, see Saint-Gobain
  • Compania Minera Caopas SA de CV
  • Compania Occidental Mexicana SA de CV
  • Duke Energy Corporation
  • E.ON AG
  • Eagle Materials Incorporated
  • FirstEnergy Corporation
  • Georgia-Pacific LLC, see Koch Industries
  • Harrison Gypsum Company
  • Holloway (HM) Incorporated
  • Keystone-Conemaugh Projects, see RRI Energy
  • Koch Industries Incorporated
  • L&W Supply Corporation, see USG
  • Lafarge SA
  • National Gypsum Company
  • New West Gypsum Recycling Incorporated
  • NIPSCO, see NiSource
  • NiSource Incorporated
  • PABCO Gypsum, see Pacific Coast Building Products
  • Pacific Coast Building Products Incorporated
  • Panel Rey SA
  • Potash Corporation of Saskatchewan Incorporated
  • Republic Paperboard Company LLC, see Eagle Materials
  • RRI Energy Incorporated
  • Saint-Gobain
  • Taylor Recycling Facility LLC
  • Temple-Inland Incorporated
  • Tennessee Valley Authority
  • TVA, see Tennessee Valley Authority
  • USG Corporation
  • Wilson (Art) Company
  • Other Companies Involved in the Industry

LIST OF TABLES

SECTION I -- EXECUTIVE SUMMARY

  • Summary Table

SECTION II -- MARKET ENVIRONMENT

  • 1 North America Macroeconomic Indicators
  • 2 United States Macroeconomic Indicators
  • 3 Canada Macroeconomic Indicators
  • 4 Mexico Macroeconomic Indicators
  • 5 North America Demographic Indicators
  • 6 North America Construction Indicators
  • 7 North America Residential Building Spending
  • 8 North America Housing Starts
  • 9 North America Nonresidential Building Spending
  • 10 North America Nonbuilding Construction Spending
  • 11 North America Cement Production
  • 12 North America Agriculture Land Use
  • 13 North America Crude Gypsum Market, 1998-2008
  • 14 North America Gypsum Product Pricing Trends
  • 15 Gypsum Board Pricing Dynamics, 1998-2008
  • 16 World Gypsum Mine Production

SECTION III -- GYPSUM SUPPLY & DEMAND

  • 1 North America Crude Gypsum Supply & Demand
  • 2 North America Gypsum Mine Production, 2008
  • 3 Selected New Synthetic Gypsum Supply Arrangements
  • 4 United States Gypsum Supply & Demand
  • 5 United States Gypsum Mine Production, 2008
  • 6 Canada Gypsum Supply & Demand
  • 7 Canada Gypsum Mine Production, 2008
  • 8 Mexico Gypsum Supply & Demand
  • 9 Mexico Gypsum Mine Production, 2008

SECTION IV -- GYPSUM PRODUCT OVERVIEW

  • 1 North America Gypsum Product Demand by Type
  • 2 North America Gypsum Product Demand by Country

SECTION V -- CALCINED GYPSUM PRODUCTS

  • 1 North America Calcined Gypsum Product Demand by Type & Country
  • 2 North America Gypsum Board Demand by Country
  • 3 North America Gypsum Board Demand by Type
  • 4 North America Regular Gypsum Board Demand
  • 5 North America Type X Gypsum Board Demand
  • 6 North America Water-Resistant Gypsum Board Demand
  • 7 North America Sheathing Gypsum Board Demand
  • 8 North America Veneer Gypsum Board Demand
  • 9 North America Mobile Home Gypsum Board Demand
  • 10 North America Gypsum Ceiling Tile Demand
  • 11 North America Prefinished & Other Gypsum Board Demand
  • 12 North America Gypsum Board Demand by Market
  • 13 North America Residential Gypsum Board Demand
  • 14 North America Nonresidential Building Gypsum Board Demand
  • 15 North America Other Markets for Gypsum Board
  • 16 North America Building Plaster Gypsum Demand
  • 17 North America Industrial Plasters Gypsum Demand

SECTION VI -- UNCALCINED GYPSUM PRODUCTS

  • 1 North America Uncalcined Gypsum Product Demand by Type & Country
  • 2 North America Uncalcined Gypsum Demand in Cement Additive Applications
  • 3 North America Uncalcined Gypsum Demand in Agricultural Applications
  • 4 North America Uncalcined Gypsum Demand in Filler & Other Applications

SECTION VII -- MARKETS

  • 1 North America Gypsum Product Demand by Market
  • 2 North America Construction Demand for Gypsum Products
  • 3 North America Residential Construction Demand for Gypsum Products
  • 4 North America New Residential Demand for Gypsum Products
  • 5 North America Residential Improvement & Repair Demand for Gypsum Products
  • 6 North America Nonresidential Construction Demand for Gypsum Products
  • 7 North America New Nonresidential Construction Demand for Gypsum Products
  • 8 North America Nonresidential Building Improvement & Repair Demand for Gypsum Products
  • 9 North America Nonbuilding Construction Demand for Gypsum Products
  • 10 North America Industrial Demand for Gypsum Products by Product & Country
  • 11 North America Agricultural Demand for Gypsum Products

SECTION VIII -- INDUSTRY STRUCTURE

  • 1 Gypsum Product Sales by Company, 2008
  • 2 North America Gypsum Board Capacity by Producer, 2008
  • 3 Selected Cooperative Agreements
  • 4 Selected Acquisitions & Divestitures

LIST OF CHARTS

SECTION II -- MARKET ENVIRONMENT

  • 1 North America Crude Gypsum Market Trends, 1998-2008
  • 2 Gypsum Board Price-Capacity Utilization Relationship, 1998-2008
  • 3 World Gypsum Mine Production by Region, 2008
  • 4 World Gypsum Board Demand by Region, 2008

SECTION III -- GYPSUM SUPPLY & DEMAND

  • 1 North America Crude Gypsum Demand by Country, 2008
  • 2 North America Crude Gypsum Consumption by Source, 1998-2018

SECTION IV -- GYPSUM PRODUCT OVERVIEW

  • 1 North American Gypsum Industry Flow Chart, 2008
  • 2 North America Gypsum Product Demand by Country, 2008

SECTION V -- CALCINED GYPSUM PRODUCTS

  • 1 Calcined Gypsum Product Demand by Country, 2008
  • 2 North America Gypsum Board Demand by Type, 2008

SECTION VI -- UNCALCINED GYPSUM PRODUCTS

  • 1 North America Uncalcined Gypsum Demand by Application, 2008

SECTION VII -- MARKETS

  • 1 North America Gypsum Product Demand by Market, 2008
  • 2 North America Construction Demand for Gypsum Products by Market Sector & Product, 2008

SECTION VIII -- INDUSTRY STRUCTURE

  • 1 North America Gypsum Product Market Share, 2008
  • 2 North America Gypsum Board Capacity, 1998-2008

Press Release

DEMAND FOR GYPSUM PRODUCTS IN NORTH AMERICA TO EXCEED 47 MILLION METRIC TONS IN 2013

September 16th, 2009

Demand for gypsum products in North America is projected to increase 2.7 percent annually through 2013 to 47.7 million metric tons, valued at $5.3 billion. Gypsum board is the largest gypsum product segment by a wide margin, accounting for about 70 percent of demand. Demand for gypsum board is projected to rise 3.2 percent annually through 2013. Gains in demand for gypsum products will derive primarily from the recovery of the US new housing sector, the leading consumer of gypsum. These and other trends are presented in Gypsum in North America, a new study from The Freedonia Group, Inc., a Cleveland-based industry research firm.

In the US, demand for gypsum and gypsum products declined sharply in 2007 and 2008, as new housing construction collapsed in the wake of upheaval in the banking and credit industries and with the onset of a general economic recession. Going forward, the recovery of the US new housing sector from its depressed 2008 levels will lead the industry back to positive growth.

Demand for gypsum and gypsum products in Canada and Mexico will also show growth through 2013. In Mexico, demand will increase 2.1 percent annually through 2013, representing a deceleration from the gains posted in the 1998-2008 time frame, reflecting slowing growth in both residential and nonresidential construction activity. Better prospects will emerge in nonbuilding markets in Mexico, due to expanded infrastructure construction. In Canada, demand for gypsum products will increase only marginally, reflecting a contraction in new housing construction and decelerating growth in residential improvement and repair spending, nonresidential construction and nonbuilding construction.

Synthetic gypsum, which accounted for 24 percent of crude gypsum supply in 2008, will continue to gradually increase its share of crude gypsum production. Synthetic gypsum, which is widely available in the United States and Canada, is produced primarily as a byproduct of the flue gas desulfurization process for reducing emissions at coal-fired power plants.

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