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Steel Grinding Balls Production, Market and Forecast in Russia

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This publication has been discontinued on September 20, 2014.

This report is currently available in Russian language only. However, we can provide an English version of the report within 3 weeks after receiving a payment.

Abstract

The report is devoted to investigation of current standing of market of steel grinding balls in Russia and forecast of its development up to 2015 The report consists of 6 Sections, contains 201 pages, including 46 figures, 94 tables and 3 appendices.

The work is desk study. As information sources, we used data of Rosstat, Inter State Committee on Statistics of CIS countries, Federal Customs Service of Russia, official statistics railage, sectoral and regional press, annual and quarterly reports of companies, as well as web-sites of company-producers and consumers steel grinding balls. Due to the fact that in Russia, freight trucks are not subject to obligatory statistic in this report only data on traffic carried by rail.

In the first chapter of the report presents an overview of manufacturing techniques and quality requirements for manufactured in Russia, steel grinding balls.

The second chapter is devoted to analysis of production statistics for the period from 1998 to 2011 in the section presents data on volumes of production of steel grinding balls in Russia during this period, traces dynamics of production, given the regional structure of production. Also, in consideration of current state of the main producers of steel grinding balls. The data on production technology and equipment used, the range and quality of products, volumes of production plans for the development of enterprises, as well as data on volumes and destinations of supplies of products for the 2002-2011.

The third chapter is devoted to analysis of Russian foreign trade in steel grinding balls in 1998-2011. Also in this chapter, we briefly discuss the situation in the market of steel grinding balls of the main country-consumers of Russian products: Ukraine, Kazakhstan and Uzbekistan.

The fourth chapter analyzes the prices of steel grinding balls in Russia. This section lists the current prices of the main producers in the domestic market. In addition, analysis of export-import prices over the period 1999-2011.

The fifth chapter is devoted to consumption of steel grinding balls in Russia. The Section presents supply-demand balance of the product. In addition, this chapter describes the main consuming sectors (iron ore, mining of non-ferrous metals, gold, cement and energy), and shows the characteristics of the largest consumers of steel grinding balls in Russia, plans for their development, as well as the structure of supply to these companies of steel grinding balls.

In the sixth, final Section of the report presents forecast of production of steel grinding balls in Russia in 2012-2015, and forecast of consumption of balls in a specified period.

Address Book provides detailed information on company-producers of steel grinding balls, as well as major consumers of iron ore industry, nonferrous metallurgy, gold, cement, energy, industries that use these products.

Table of Contents

Introduction

1. Review of technology and product quality

  • 1.1. The basic technology of grinding balls
  • 1.2. Quality requirements for steel grinding balls

2. Production of grinding balls in Russia

  • 2.1. Volumes of production of steel grinding balls in Russia (1998-2011)
  • 2.2. The current state of the main enterprise-producers of steel grinding balls
    • 2.2.1. JSC "Nizhny Tagil Metallurgical Plant" JSC ("NTMK", Nizhny Tagil, Sverdlovsk region)
    • 2.2.2. Novokuznetsk Iron and Steel Works ("Evraz Joint West Siberian Metallurgical Combine", Novokuznetsk, Kemerovo region)
    • 2.2.3. JSC "Guryevsky Metallurgical Plant" JSC ("HMP" Gurievsk, Kemerovo region).
    • 2.2.4. LLC "Resurrection plant" Mashinostroitel "(LLC" BZM ", Voskresensk, Moscow region).
    • 2.2.5. Other Russian producers of steel grinding balls
    • 2.2.6. New projects for the production of steel balls
  • 2.3. Production of steel grinding balls in CIS countries
    • Ukraine
    • Uzbekistan
    • Kazakhstan

3. Export-import of grinding balls in Russia (1999-2011)

  • 3.1. Export of grinding balls of Russia (1999-2011)
  • 3.2. Imports of grinding balls of Russia (2005-2011)

4. Review of domestic and export-import prices on grinding balls

  • 4.1. Review of domestic prices of steel grinding balls
  • 4.2. Review of export-import prices on steel grinding balls

5. Analysis of domestic consumption of grinding balls in Russia

  • 5.1. The balance of the "production - consumption" of grinding balls in Russia
  • 5.2. The main consumers of grinding balls
    • 5.2.1. Iron ore industry
    • 5.2.2. Non-ferrous metallurgy
    • 5.2.3. Gold mining industry
    • 5.2.4. The construction industry
    • 5.2.5. Energy Sector
    • 5.2.6. Other large consumers of steel grinding balls

6. Forecast of production and consumption of grinding balls up to 2015

Appendix 1. Contact information on company-producers and consumers of grinding balls in Russia

Appendix 2. Large consumers of steel grinding balls of mining and metallurgical complex of Russia in 2004-2006, t

Appendix 3. Large consumers of steel grinding balls cement industry of Russia in 2004-2009, t

List of Tables:

  • Table 1. Ball-rolling mills VNIIMETMASH at metallurgical enterprises of the world
  • Table 2. Technical characteristics of ball-rolling mills "EZTM"
  • Table 3. Development of calibration rollers maximum performance
  • Table 4. Specification of base models model ball-rolling mills PNS
  • Table 5. Technical characteristics of the Belarusian panel mills for the production of steel balls
  • Table 6. Sizes of balls in mm according to GOST 7524-89
  • Table 7. Hardness of balls in accordance with GOST 7524-89
  • Table 8. Production of steel grinding balls in Russia by main producers in 1998-2011, kt
  • Table 9. Characteristics of ball-rolling mills "NTMK"
  • Table 10. Characteristics of steel grinding balls, produced by JSC "NTMK"
  • Table 11. Pattern of supplies of grinding balls of JSC "NTMK" in 2002-2011, kt,%
  • Table 12. The main consumers of steel grinding balls of JSC "NTMK" by industry in 2002-2011, t
  • Table 13. Export of steel balls of JSC "NTMK" in 2002-2011, kt
  • Table 14. The main recipients of foreign steel grinding balls of JSC "NTMK" in 2005-2011, kt
  • Table 15. Characteristics of ball-rolling mills 40-80
  • Table 16. Technical specifications of steel balls of JSC "NKMK"
  • Table 17. Pattern of supplies of grinding balls of JSC «NKMK» in 2002-2011, kt,%
  • Table 18. Large consumers of steel grinding balls of JSC «NKMK" by industry in 2002-2011, t
  • Table 19. Export of steel balls of JSC «NKMK» in 2005-2011, kt
  • Table 20. The greatest foreign consumers of steel grinding balls of JSC «NKMK» in 2005-2011, kt
  • Table 21. Pattern of supplies of grinding balls of JSC "GMZ" in 2002-2011, kt,%
  • Table 22. Russian consumers of grinding balls of JSC "GMZ" by industry in 2002-2011, t
  • Table 23. Export of steel balls of JSC "GMZ" in 2005-2011, kt
  • Table 24. The largest recipients of foreign steel grinding balls of JSC "GMZ" in 2005-2011, kt
  • Table 25. Specifications balls LLC "BZM"
  • Table 26. Consumers grinding balls LLC "BZM" in 2005-2011, t
  • Table 27. Characteristics and modes of rollers rolling balls Katav-Ivanovo plant
  • Table 28. The chemical composition of the balls, "Kurgan"
  • Table 29. The main characteristics of the balls, "Kurgan"
  • Table 30. Main characteristics of the balls of JSC "CPC"
  • Table 31. Main characteristics of balls of DMK
  • Table 32. Hardness of balls HB (HRC), at least
  • Table 33. Supply of balls of DMK in 2007-2011, t
  • Table 34. Basic information on grinding balls LLC "Plant" Energia "
  • Table 35. Specifications of steel grinding balls of LLC "Plant" Energia "
  • Table 36. Chemical composition of steels used for the production of balls "Plant" Energia "
  • Table 37. The hardness and impact resistance balls after thermal treatment
  • Table 38. Russian exports of steel grinding balls by countries in 1999-2011, t
  • Table 39. The main foreign recipients of Russian steel grinding balls in 2005-2011, t
  • Table 40. The main exporters of steel grinding balls in 2005-2011, kt
  • Table 41. Russian imports of steel grinding balls by countries in 2005-2011, t
  • Table 42. The main company-exporters of steel grinding balls in 2005-2011, t
  • Table 43. The main Russian consumers of imported steel grinding balls in 2005-2011, t
  • Table 44. Prices of steel grinding balls in December 2005
  • Table 45. Prices of steel grinding balls in 2008, offered by JSC "Beauty" from warehouses in the regions of Russia, rub. / Ton including VAT
  • Table 46. Prices of steel grinding balls, offered by JSC "Promko" in February 2009 rub. / Ton
  • Table 47. Price list prices for the balls of "NTMK" and JSC "NKMK" in May 2009, rub. / Ton excluding VAT
  • Table 48. Prices of steel grinding balls, produced by JSC "GMZ" in September 2007 rub. / Ton, excluding VAT
  • Table 49. Prices of steel grinding balls, offered by JSC "Promko" in April 2012 rub. / Ton
  • Table 50. Price list prices for balls NTMK and NKMK to June 2012, FCA, rub. / Ton excluding VAT
  • Table 51. Average export prices of steel balls in 1999-2011, $ / t
  • Table 52. Prices of steel grinding balls of the main Russian exporters in 2007-2011, $ / t
  • Table 53. Prices of steel grinding balls of main foreign exporters in 2007-2011, $ / t
  • Table 54. The balance of production, exports, imports and consumption of steel grinding balls in Russia in 1999-2011, kt
  • Table 55. Supplies of steel balls to main enterprises of iron ore industry in Russia in 2007, t
  • Table 56. Supplies of steel balls to main consumers of iron ore industry in Russia in 2008, t
  • Table 57. Supplies of steel balls to main consumers of iron ore industry in Russia in 2009, t
  • Table 58. Supplies of steel balls to main consumers of iron ore industry in Russia in 2010, t
  • Table 59. Supplies of steel balls to main consumers of iron ore industry in Russia in 2011, t
  • Table 60. Structure of supplies of steel grinding balls by JSC «Mikhailovsky GOK» in 2002-2011, kt
  • Table 61. Pattern of supplies of steel grinding balls to JSC "Karelian Pellet" in 2002-2011, kt
  • Table 62. Pattern of supplies of steel grinding balls to JSC "Stoilensky" in 2002-2011, kt
  • Table 63. Pattern of supplies of steel grinding balls to JSC "Kachkanarsky GOK» in 2002-2011, kt
  • Table 64. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2007, t
  • Table 65. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2008, t
  • Table 66. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2009, t
  • Table 67. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2010, t
  • Table 68. Supplies of steel balls to Russian enterprises of nonferrous metallurgy in 2011, t
  • Table 69. Pattern of supplies of steel grinding balls in the Polar Division of JSC "MMC" Norilsk Nickel "in 2004-2011, kt
  • Table 70. Pattern of supplies of steel grinding balls in OAO «Kola MMC" in 2004-2011, kt
  • Table 71. Pattern of supplies of steel grinding balls to JSC "RUSAL Achinsk Alumina Plant" in 2004-2011, kt
  • Table 72. Supplies of steel grinding balls to companies in 2007, t
  • Table 73. Supplies of steel grinding balls to companies in 2008, t
  • Table 74. Supplies of steel grinding balls to companies in 2009, t
  • Table 75. Supplies of steel grinding balls to companies in 2010, t
  • Table 76. Supplies of steel grinding balls to companies in 2011, t
  • Table 77. Pattern of supplies of steel grinding balls in ZAO "Polyus" in 2004-2011, t
  • Table 78. Pattern of supplies of steel grinding balls to JSC "Aldanzoloto" in 2004-2011, t
  • Table 79. Pattern of supplies of steel grinding balls to JSC "Pokrovsky Rudnik" in 2004-2011, t
  • Table 80. Supplies of steel grinding balls cement plants in 2010
  • Table 81. Supplies of steel grinding balls cement plants in 2011, t
  • Table 82. Supplies of steel grinding balls of energy industries in 2007, t
  • Table 83. Supplies of steel grinding balls of energy industries in 2008, t
  • Table 84. Supplies of steel grinding balls of energy industries in 2009, t
  • Table 85. Supplies of steel grinding balls of energy industries in 2010, t
  • Table 86. Supplies of steel grinding balls of energy industries in 2011, t
  • Table 87. Other major consumers of steel grinding balls in 2007, t
  • Table 88. Other major consumers of steel grinding balls in 2008, t
  • Table 89. Other major consumers of steel grinding balls in 2009, t
  • Table 90. Other major consumers of steel grinding balls in 2010, t
  • Table 91. Other major consumers of steel grinding balls in 2011, t
  • Table 92. Supplies of steel grinding balls cement plants in 2007, t
  • Table 93. Supplies of steel grinding balls cement plants in 2008, t
  • Table 94. Supplies of steel grinding balls cement plants in 2009, t

List of Figures:

  • Figure 1. Ball-rolling complex SHPS 40-100, elaborated VNIIMETMASH
  • Figure 2. Schematic layout of ball-rolling mill 40-100 PNS / M (no heating furnaces)
  • Figure 3. Structure of balls in the Russian producers in 1998-2011,%
  • Figure 4. Dynamics of production of steel grinding balls by main producers in 1998-2011, kt
  • Figure 5. Layout of the main technological equipment of mills 40-80 and 80-120 of "NTMK"
  • Figure 6. Dynamics of production of grinding balls of JSC "NTMK" (kt) and its share in total Russian production (%) in 1998-2011
  • Figure 7. Pattern of supplies of JSC "NTMK" by industry in 2004-2011,%
  • Figure 8. Dynamics of exports (kt) and share "NTMK" (%) in total Russian exports of steel balls in 2001-2011
  • Figure 9. Dynamics of exports (kt) and average export prices ($ / ton) of "NTMK" in 2001-2011
  • Figure 10. Dynamics of production of grinding balls of JSC «NKMK" (tons), and its share in total Russian production (%) in 1998-2011
  • Figure 11. The structure of the domestic supply of "NKMK" in 2004-2011,%
  • Figure 12. Dynamics of exports of balls "NKMK '(kt) and share in total Russian exports (%) in 2002-2011
  • Figure 13. Dynamics of exports (kt) and average export prices ($ / ton) of JSC «NKMK» in 2002-2011,
  • Figure 14. Dynamics of production of grinding balls of JSC "GMZ" and its share in total Russian production in 1998-2011, kt,%
  • Figure 15. The structure of domestic supplies of JSC "GMZ" by industry in 2005-2011
  • Figure 16. Dynamics of exports of balls "GMZ" (kt) and share in total Russian exports of spheres (%) in 2005 and 2011.
  • Figure 17. Dynamics of exports (kt) and average export prices ($ / ton) of JSC "GMZ" in 2005-2011
  • Figure 18. Dynamics of production of grinding balls LLC "VZM" and its share in total Russian production in 1998-2011, t,%
  • Figure 19. The structure of domestic supplies Ltd "BZM" by industry in 2005-2011,%
  • Figure 20. Layout of the main technological equipment of the camp Katav Ivanovo-casting-mechanical plant
  • Figure 21. Dynamics of production of grinding balls Chiemsee and its share in total Russian production in 1998-2011, t,%
  • Figure 22. Dynamics of production of grinding balls of JSC "VBF" and its share in total Russian production in 1998-2011, t,%
  • Figure 23. Manufacture of balls MK "Azovstal" in 2006-2010, kt
  • Figure 24. Manufacture of balls DMK in 2007-2011, kt
  • Figure 25. Dynamics of Russian exports of steel grinding balls in 1999-2011, kt
  • Figure 26. Dynamics of Russian import of steel grinding balls in 2005-2011, kt
  • Figure 27. Dynamics of average export and import prices on steel balls in 1999-2011, $ / t
  • Figure 28. Dynamics of "apparent" consumption of steel grinding balls in Russia in 1999-2011, kt
  • Figure 29. Structure of consumption of steel grinding balls in Russia in 2004-2011,%
  • Figure 30. Structure of consumption of steel grinding balls in Russia in 2011,%
  • Figure 31. Dynamics of mining of iron ores in Russia in 1998-2011, mln t
  • Figure 32. Production of commodity iron ore industry enterprises in Russia (million tons), the supply of balls to the enterprise (thousand tons) in 2007
  • Figure 33. Production of commodity iron ore industry enterprises in Russia (million tons), the supply of balls to the enterprise (thousand tons) in 2008
  • Figure 34. Production of commodity iron ore industry enterprises in Russia (million tons), the supply of balls to the enterprise (thousand tons) in 2009
  • Figure 35. Production of commodity iron ore industry enterprises in Russia (million tons), the supply of balls to the enterprise (thousand tons) in 2010
  • Figure 36. Production of commodity iron ore industry enterprises in Russia (million tons), the supply of balls to the enterprise (thousand tons) in 2011
  • Figure 37. Dynamics of production of salable ore (million tons) and supply of steel balls (tons) by JSC «Mikhailovsky GOK» in 2004-2011
  • Figure 38. Dynamics of mining of ore (million tons) and supply of steel balls (kt) in OAO "Karelian Pellet" in 2005-2011
  • Figure 39. Dynamics of mining enterprises of JSC "MMC Norilsk Nickel" in 2003-2011, mln t
  • Figure 40. Gold mining in Russia from primary deposits in 2003-2011, t
  • Figure 41. Gold mining in major Russian companies in the 2003-2011, t
  • Figure 42. Dynamics of cement production in Russia in 2002-2011, mln t
  • Figure 43. Production of cement by JSC "Gornozavodskcement", JSC "Mal'tsovsky Portland" and CJSC "Kavkazcement" in 2004-2011
  • Figure 44. Dynamics of mining of ores by JSC "Apatite" in 2000-2011, mln t
  • Figure 45. Top 10 greatest Russian consumers of steel grinding balls in 2011, kt
  • Figure 46. Forecast of consumption of steel grinding balls in Russia up to 2015, kt
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