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Abstract
The report is devoted to research of market of cement resources and production
of cement in Russia. The report is composed of 6 Sections, contains 172 Pages,
including: 22 Figures, 64 Tables and 2 Appendices. The work is a desk
research. As informational sources, we used data of State Balance of Natural
Resources in Russia Rosstat ("Cement Resources"), Federal Statistic Service of
Russia), Federal Customs Service of Russia, official statistics of railage of
JSC "RZHD", sectoral and regional mass-media, annual and quarterly reports of
companies, as well as web-sites of company-producers of cement.
The first Section of the report is devoted to theoretical basis and
modern processes of cement production.
The second Section of the report is devoted to characteristics of
resources for production of cement, description of equipment, required for
preparation of the basis resources. Besides, it presents estimate of standing
of resources base for cement industry in Russia. It presents data on reserves
of cement resources, regional pattern of their location, as well as data on
resources base of leading Russian producers of cement.
The third Section of the report presents statistics of mining, as well
as data on volumes and directions of supplies of basic resource components for
cement production in Russia.
The fourth Section of the report is devoted to analysis of price
conjuncture of Russian market of cement resources. The Section considers
dynamics of prices on main components for production of cement at domestic
market for the latest years.
The fifth Section is devoted to cement production in Russia. The
Section offers statistics of the production in the country in 2000-2009, data
on regional and commodity pattern of the production, as well as on volumes of
production of cement by individual enterprises. Besides, the Section analysis
current standing of leading players at Russian cement market, including data
on pattern of ownership, available productive capacities, range of the
products, plans of the business development, directions and volumes of
shipment of cement, as well as key financial results of the companies.
The sixth, final Section of the report presents forecast of cement
production in Russia and consumption of cement resources up to 2015.
The Appendices present contact data of cement producers in Russia, as
well as classification of cements and requirements of State Standards (GOSTs).
Table of Contents
Table of Contents
Annotation
INTRODUCTION
1. Theoretical basis and modern processes of cement production
1.1. Traditional process of cement production, kinds of cement clinker
1.2. Alternative processes of cement production
1.2.1. Production of clinkerless cement based on hydraulic slag
1.2.2. Production of clinkerless cement based on blast furnace slags
1.2.3. Production of clinkerless cement based on nepheline (belite) slime
2. Resources for cement industry
2.1. Characteristics of resources for cement industry, requirements
imposed on their grade
2.2. Mining, supply, storing of cement resources
2.3. Equipment for preparation of cement resources
2.4. Standing of reserves of resources for cement industry in Russia
2.4.1. Regional pattern of location of cement resources reserves
2.4.2. Regional pattern of location of reserves of carbonate resources for cement industry
2.4.3. Regional pattern of location of reserves of gypsum and anhydrite
2.5. Availability and reserves of resources base of leading Russian
producers of cement
3. Mining and directions of supplies of cement resources
3.1. Volumes of mining of carbonate resources
3.1.1. Statistics of limestone mining in Russia in 2000-2009
3.1.2. Statistics of chalk mining in Russia in 2000-2009
3.2. Pattern of mining of carbonate resources for production of cement
3.3. Volumes and directions of supplies of corrective and mineral additives
3.3.1. Mining of gypsum rock, volumes and directions of supplies of the resources for production of cement in Russia in 2000-2009
3.2.2. Volumes and directions of supplies of some corrective and mineral additives for production of cement in Russia in 2007-2009
4. Review of prices on cement resources in Russia
4.1. Prices on limestone of some producers in 2009
4.2. Prices on chalk in Russia in 2003-2009
4.3. Prices on gypsum rock in Russia in 2004-2009
5. Consumption of cement resources, production of cement in Russia
5.1. Statistics of production of cement in 2000-2009
5.2. Characteristics of leading producers of cement
6. Forecast of production of cement and mining of cement resources in Russia up to 2015
6.1. Situational analysis and forecast of development of cement industry
in Russia up to 2015
6.2. Forecast of mining of cement resources up to 2015
Appendix 1: Contact data of cement plants
Appendix 2: Classification of cements and requirements of State
Standards (GOSTs)
List of Tables:
Table 1. Comparative characteristics of basic parameters of production of
clinkerless cement and traditional Portland cement
Table 2. Typical chemistry of blast furnace slag
Table 3. Classification of limestone-dolomite rocks by S. Vishnyakov
Table 4. Classification of carbonate-clay rocks in cement industry of
Russia
Table 5. Grades and standardized quality data of gypsum and
gypsum-anhydrite rocks for production of binders and cement
Table 6. Activity indices of various mineral additives for clinker, mg
CaO/g
Table 7. Requirements, imposed on chemistry of granular blast furnace
slags for production of cement
Table 8. Standard inventories of cement resources at plants, days
Table 9. Performance data of stackers of production of JSC "Volgocemmash"
Table 10. Performance data of unstackers of production of JSC
"Volgocemmash"
Table 11. Performance data of loam mills of production of JSC
"Volgocemmash"
Table 12. Performance data of slime mixers of production of JSC
"Volgocemmash"
Table 13. Performance data of jaw crushers of production of JSC
"Volgocemmash"
Table 14. Performance data of tooth-twin-roll crushers of production of
JSC "Volgocemmash"
Table 15. Performance data of single-rotor hammer crushers of production
of JSC "Volgocemmash"
Table 16. Performance data of single-rotor crushrs of production of JSC
"Volgocemmash"
Table 17. Performance data of tubular ball resources mills of production
of JSC "Volgocemmash"
Table 18. Performance data of rotary driers of production of JSC
"Volgocemmash"
Table 19. Geographic pattern of location of balance reserves of cement
resources in Russia
Table 20. Basic deposits of cement resources in Russia
Table 21. Geographic pattern of location of balance reserves of limestone
for production of cement
Table 22. Greatest deposits of limestone in Russia
Table 23. Geographic pattern of location of balance reserves of chalk in
Russia
Table 24. Greatest deposits of chalk in Russia
Table 25. Greatest mined deposits of gypsum and anhydrite in Russia
Table 26. Resources base of leading Russian producers of cement
Table 27. Volumes and directions of supplies of cement clinker to leading
producers of cement in 2007-2009, kt
Table 28. Volumes of mining of limestone by greatest cement plants in
2000-2009
Table 29. Volumes of mining of chalk by greatest cement plants in
2008-2009, kt
Table 30. Mining of gypsum rock by Russian companies in 2002-2009, kt
Table 31. Volumes and directions of supplies of gypsum rock for production
of cement in 2007-2009, kt
Table 32. Volumes and directions of railway supplies of bauxites for
production of cement in 2007-2009, t
Table 33. Volumes and directions of railway supplies of fluorite ores for
production of cement in 2007-2009, t
Table 34. Volumes and directions of railway supplies of lignosulfonates
for production of cement in 2007-2009, t
Table 35. Prices on limestone of some Russian companies in the second
half-year of 2009, Ruble/t
Table 36. Prices on chalk of some Russian companies in 2009-2010, Ruble/t
Table 37. Prices on gypsum rock of some Russian companies in 2009-2010,
Ruble/t
Table 38. Share of production of cement by dry-mix process in total volume
of cement production in Russia in 1998-2009, %
Table 39. Production of cement by leading Russian plants in 2000-2009, kt
Table 40. Pattern of production of cement by leading holding companies and
independent enterprises in 2006-2009, %
Table 41. Cement plant-subsidiaries of holding company "Eurocement Group"
Table 42. Some financial results of activity of holding company
"Eurocement Group" in 2002-2008
Table 43. Regional pattern of sales of JSC "Novoroscement" in 2001-2009, %
Table 44. Some financial results of JSC "Novoroscement" in 2001-2009, %
Table 45. Regional pattern of sales of JSC "Mordovcement" in 2003-2009, %
Table 46. Some financial results of JSC "Mordovcement" in 2001-2009, %
Table 47. Regional pattern of sales of JSC "Sebryakovcement" in 2002-2009,
%
Table 48. Main performance data of JSC "Sebryakovcement" in 2006-2009, %
Table 49. Cement plant-subsidiaries of holding company "Siberian cement"
Table 50. Some financial results of activity of holding company "Siberian
cement" in 2002-2008, bln Rubles
Table 51. Some financial results of activity of holding company JSC
"Lafarge cement" in 2007-2009, bln Rubles
Table 52. Some financial results of activity of JSC "Volskcement" in
2004-2009, mln Rubles
Table 53. Some financial results of activity of JSC "Shchurovsky cement"
in 2004-2009, mln Rubles
Table 54. Some financial results of activity of JSC "Iskitimcement" in
2004-2009, mln Rubles
Table 55. Dynamics of prices on basic resources (materials) in the 1st
quarter of 2009 compared with the same period of 2008 at JSC "Iskitimcement"
in 2004-2009
Table 56. Some financial results of activity of JSC "Sukholozhskcement" in
2004-2009, mln Rubles
Table 57. Some financial results of activity of JSC "Teploozersky cement
plant" in 2004-2009, mln Rubles
Table 58. Some financial results of JSC "Soda" in 2004-2009
Table 59. Some financial results of activity of JSC "Novotroitsk cement
plant" in 2004-2009, mln Rubles
Table 60. Realized investment projects in cement industry
Table 61. Construction contract execution in Russia in 2000-2009, bln
Rubles
Table 63. Classification of cements by material composition in accordance
with GOST 31108
Table 64. Weight fraction of mineral additives in cements in accordance
with GOST 10178-85
List of Figures:
Figure 1. Dynamics of world production of cement and volumes of production
of the product by the leading global producer in 2003-2008, mln t
Figure 2. Pattern of world production of cement by country-producer in
2008, %
Figure 3. Process flow diagram of production of cement by dry-mix process
Figure 4. Process flow diagram of production of cement by wet-mix process
Figure 5. Design of rotary furnace
Figure 6. Breakage of temperatures of material and gas flow by zones of
rotary furnace
Figure 7. Flow sheet of production of clinkerless cement (slag cement),
based on special hydraulic slag
Figure 8. Process flow diagram of production of clinkerless cements based
on blast furnace slags
Figure 9. Process flow diagram of complex processing of nepheline
concentrate by caking process
Figure 10. Dynamics of mining of limestone in Russia in 2000-2009, mln t
Figure 11. Shares of greatest producers of cement in total Russian mining
of limestone for cement industry in 2009, %
Figure 12. Dynamics of mining of chalk in Russia in 2000-2009, mln t
Figure 13. Pattern of mining of carbonate resources for production of
cement in Russia in 2009, %
Figure 14. Dynamics of mining of gypsum rock in Russia in 2000-2009, mln t
Figure 15. Dynamics of average prices on chalk in Russia in 2002-2010,
exclusive of VAT, Ruble/t
Figure 16. Dynamics of average prices on gypsum rock in Russia in
2004-2010 exclusive of VAT, Ruble/t
Figure 17. Dynamics of production of cement in Russia in 2002-2009, mln t
Figure 18. Regional pattern of production of cement in Russia in
2007-2009, %
Figure 19. Shares of greatest producers of cement in Russia in total
Russian production in 2008-2009, %
Figure 20. Forecast of cement production in Russia in 2010-2015, mln t
Figure 21. Forecast of mining of limestone by cement plants in Russia in
2010-2015, mln t
Figure 22. Forecast of chalk mining by cement plants in Russia in
2010-2015, mln t
Cement Resources and Production of Cement Market Research in Russia published by INFOMINE Research Group in April 30, 2010. This report consists of 172 pages and the price starts from US $ 4200.
