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Cement Resources and Production of Cement Market Research in Russia

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The report is devoted to research of market of cement resources and production of cement in Russia. The report is composed of 6 Sections, contains 172 Pages, including: 22 Figures, 64 Tables and 2 Appendices. The work is a desk research. As informational sources, we used data of State Balance of Natural Resources in Russia Rosstat ("Cement Resources"), Federal Statistic Service of Russia), Federal Customs Service of Russia, official statistics of railage of JSC "RZHD", sectoral and regional mass-media, annual and quarterly reports of companies, as well as web-sites of company-producers of cement.

The first Section of the report is devoted to theoretical basis and modern processes of cement production.

The second Section of the report is devoted to characteristics of resources for production of cement, description of equipment, required for preparation of the basis resources. Besides, it presents estimate of standing of resources base for cement industry in Russia. It presents data on reserves of cement resources, regional pattern of their location, as well as data on resources base of leading Russian producers of cement.

The third Section of the report presents statistics of mining, as well as data on volumes and directions of supplies of basic resource components for cement production in Russia.

The fourth Section of the report is devoted to analysis of price conjuncture of Russian market of cement resources. The Section considers dynamics of prices on main components for production of cement at domestic market for the latest years.

The fifth Section is devoted to cement production in Russia. The Section offers statistics of the production in the country in 2000-2009, data on regional and commodity pattern of the production, as well as on volumes of production of cement by individual enterprises. Besides, the Section analysis current standing of leading players at Russian cement market, including data on pattern of ownership, available productive capacities, range of the products, plans of the business development, directions and volumes of shipment of cement, as well as key financial results of the companies.

The sixth, final Section of the report presents forecast of cement production in Russia and consumption of cement resources up to 2015.

The Appendices present contact data of cement producers in Russia, as well as classification of cements and requirements of State Standards (GOSTs).

Table of Contents

Annotation

INTRODUCTION

1. Theoretical basis and modern processes of cement production

  • 1.1. Traditional process of cement production, kinds of cement clinker
  • 1.2. Alternative processes of cement production
    • 1.2.1. Production of clinkerless cement based on hydraulic slag
    • 1.2.2. Production of clinkerless cement based on blast furnace slags
    • 1.2.3. Production of clinkerless cement based on nepheline (belite) slime

2. Resources for cement industry

  • 2.1. Characteristics of resources for cement industry, requirements imposed on their grade
  • 2.2. Mining, supply, storing of cement resources
  • 2.3. Equipment for preparation of cement resources
  • 2.4. Standing of reserves of resources for cement industry in Russia
    • 2.4.1. Regional pattern of location of cement resources reserves
    • 2.4.2. Regional pattern of location of reserves of carbonate resources for cement industry
    • 2.4.3. Regional pattern of location of reserves of gypsum and anhydrite
  • 2.5. Availability and reserves of resources base of leading Russian producers of cement

3. Mining and directions of supplies of cement resources

  • 3.1. Volumes of mining of carbonate resources
    • 3.1.1. Statistics of limestone mining in Russia in 2000-2009
    • 3.1.2. Statistics of chalk mining in Russia in 2000-2009
  • 3.2. Pattern of mining of carbonate resources for production of cement
  • 3.3. Volumes and directions of supplies of corrective and mineral additives
    • 3.3.1. Mining of gypsum rock, volumes and directions of supplies of the resources for production of cement in Russia in 2000-2009
    • 3.2.2. Volumes and directions of supplies of some corrective and mineral additives for production of cement in Russia in 2007-2009

4. Review of prices on cement resources in Russia

  • 4.1. Prices on limestone of some producers in 2009
  • 4.2. Prices on chalk in Russia in 2003-2009
  • 4.3. Prices on gypsum rock in Russia in 2004-2009

5. Consumption of cement resources, production of cement in Russia

  • 5.1. Statistics of production of cement in 2000-2009
  • 5.2. Characteristics of leading producers of cement
    • CJSC "Eurocement Group"
    • JSC "Maltsovsky portlandcement" (Bryansk Region)
    • CJSC "Oskolcement" (Belgorod Region)
    • JSC "Kavkazcement" (Karachaevo-Cherkessia)
    • CJSC "Belgorod cement" (Belgorod Region)
    • JSC "Lipetskcement" (Lipetsk Region)
    • JSC "Mikhailovsky cement plant" ("Mikhailovcement") (Ryazan' Region)
    • JSC "Nev' yansky cementnik" (Sverdlovsk Region)
    • JSC "Ul' yanovskcement" (Ul' yanovsk Region)
    • CJSC "Pikalevo cement" (Leningrad Region)
    • JSC "Zhigulevsky building materials" (Samara Region)
    • JSC "Katavsky cement" (Katav-Ivanovsky cement plant, Chelyabinsk Region)
    • JSC "Savinsky cement plant" (Arkhangelsk Region)
    • JSC "Podgorensky cementnik" (Voronezh Region)
    • JSC "Novoroscement"
    • JSC "Mordovcement" (Mordovia)
    • Group of companies "Rosgrazhdankonstruktsiya"
    • JSC "Sebryakovcement" (Volgograd Region)
    • JSC "Holding company "Siberian cement"
    • LLC "Topkinsky cement" (Kemerovo Region)
    • LLC "Krasnoyarsk cement" (Krasnoyarsk Region)
    • LLC "Timlyuisky cement plant" (Buryatia)
    • LaFarge (France)
    • JSC "Voskresenskcement" (Moscow Region)
    • JSC "Uralcement" (Chelyabinsk Region)
    • Holcim (Switzerland)/JSC "Alfa-Cement"
    • JSC "Volskcement" (Saratov Region)
    • JSC "Shchurovsky cement" (Moscow Region)
    • LLC "RATM-Cement Holding"
    • JSC "Iskitimcement" (Novosibirsk Region)
    • LLC "Angarskcement" (Irkutsk Region)
    • Buzzi Unicem (Italy)
    • JSC "Sukholozhskcement" (Sverdlovsk Region)
    • LLC "Park Group"
    • JSC "Spasskcement" (Primorsky Region)
    • JSC "Teploozersky cement plant" (Evreisky Autonomous District)
    • JSC "Soda" (Bashkortostan)
    • Ltd. "Caspian Resources" (Kazakhstan)
    • JSC "Novotroitsk cement plant" (Orenburg Region)
    • LLC PK "Kuznetsky cement plant" (Kemerovo Region)
    • Group of companies "BasElCement"
    • LLC "Achinsk cement" (Krasnoyarsk Region)
    • JSC "Gornozavodskcement" (Perm' Region)
  • 5.3. Realized projects

6. Forecast of production of cement and mining of cement resources in Russia up to 2015

  • 6.1. Situational analysis and forecast of development of cement industry in Russia up to 2015
  • 6.2. Forecast of mining of cement resources up to 2015

Appendix 1: Contact data of cement plants

Appendix 2: Classification of cements and requirements of State Standards (GOSTs)

List of Tables:

  • Table 1. Comparative characteristics of basic parameters of production of clinkerless cement and traditional Portland cement
  • Table 2. Typical chemistry of blast furnace slag
  • Table 3. Classification of limestone-dolomite rocks by S. Vishnyakov
  • Table 4. Classification of carbonate-clay rocks in cement industry of Russia
  • Table 5. Grades and standardized quality data of gypsum and gypsum-anhydrite rocks for production of binders and cement
  • Table 6. Activity indices of various mineral additives for clinker, mg CaO/g
  • Table 7. Requirements, imposed on chemistry of granular blast furnace slags for production of cement
  • Table 8. Standard inventories of cement resources at plants, days
  • Table 9. Performance data of stackers of production of JSC "Volgocemmash"
  • Table 10. Performance data of unstackers of production of JSC "Volgocemmash"
  • Table 11. Performance data of loam mills of production of JSC "Volgocemmash"
  • Table 12. Performance data of slime mixers of production of JSC "Volgocemmash"
  • Table 13. Performance data of jaw crushers of production of JSC "Volgocemmash"
  • Table 14. Performance data of tooth-twin-roll crushers of production of JSC "Volgocemmash"
  • Table 15. Performance data of single-rotor hammer crushers of production of JSC "Volgocemmash"
  • Table 16. Performance data of single-rotor crushrs of production of JSC "Volgocemmash"
  • Table 17. Performance data of tubular ball resources mills of production of JSC "Volgocemmash"
  • Table 18. Performance data of rotary driers of production of JSC "Volgocemmash"
  • Table 19. Geographic pattern of location of balance reserves of cement resources in Russia
  • Table 20. Basic deposits of cement resources in Russia
  • Table 21. Geographic pattern of location of balance reserves of limestone for production of cement
  • Table 22. Greatest deposits of limestone in Russia
  • Table 23. Geographic pattern of location of balance reserves of chalk in Russia
  • Table 24. Greatest deposits of chalk in Russia
  • Table 25. Greatest mined deposits of gypsum and anhydrite in Russia
  • Table 26. Resources base of leading Russian producers of cement
  • Table 27. Volumes and directions of supplies of cement clinker to leading producers of cement in 2007-2009, kt
  • Table 28. Volumes of mining of limestone by greatest cement plants in 2000-2009
  • Table 29. Volumes of mining of chalk by greatest cement plants in 2008-2009, kt
  • Table 30. Mining of gypsum rock by Russian companies in 2002-2009, kt
  • Table 31. Volumes and directions of supplies of gypsum rock for production of cement in 2007-2009, kt
  • Table 32. Volumes and directions of railway supplies of bauxites for production of cement in 2007-2009, t
  • Table 33. Volumes and directions of railway supplies of fluorite ores for production of cement in 2007-2009, t
  • Table 34. Volumes and directions of railway supplies of lignosulfonates for production of cement in 2007-2009, t
  • Table 35. Prices on limestone of some Russian companies in the second half-year of 2009, Ruble/t
  • Table 36. Prices on chalk of some Russian companies in 2009-2010, Ruble/t
  • Table 37. Prices on gypsum rock of some Russian companies in 2009-2010, Ruble/t
  • Table 38. Share of production of cement by dry-mix process in total volume of cement production in Russia in 1998-2009, %
  • Table 39. Production of cement by leading Russian plants in 2000-2009, kt
  • Table 40. Pattern of production of cement by leading holding companies and independent enterprises in 2006-2009, %
  • Table 41. Cement plant-subsidiaries of holding company "Eurocement Group"
  • Table 42. Some financial results of activity of holding company "Eurocement Group" in 2002-2008
  • Table 43. Regional pattern of sales of JSC "Novoroscement" in 2001-2009, %
  • Table 44. Some financial results of JSC "Novoroscement" in 2001-2009, %
  • Table 45. Regional pattern of sales of JSC "Mordovcement" in 2003-2009, %
  • Table 46. Some financial results of JSC "Mordovcement" in 2001-2009, %
  • Table 47. Regional pattern of sales of JSC "Sebryakovcement" in 2002-2009, %
  • Table 48. Main performance data of JSC "Sebryakovcement" in 2006-2009, %
  • Table 49. Cement plant-subsidiaries of holding company "Siberian cement"
  • Table 50. Some financial results of activity of holding company "Siberian cement" in 2002-2008, bln Rubles
  • Table 51. Some financial results of activity of holding company JSC "Lafarge cement" in 2007-2009, bln Rubles
  • Table 52. Some financial results of activity of JSC "Volskcement" in 2004-2009, mln Rubles
  • Table 53. Some financial results of activity of JSC "Shchurovsky cement" in 2004-2009, mln Rubles
  • Table 54. Some financial results of activity of JSC "Iskitimcement" in 2004-2009, mln Rubles
  • Table 55. Dynamics of prices on basic resources (materials) in the 1st quarter of 2009 compared with the same period of 2008 at JSC "Iskitimcement" in 2004-2009
  • Table 56. Some financial results of activity of JSC "Sukholozhskcement" in 2004-2009, mln Rubles
  • Table 57. Some financial results of activity of JSC "Teploozersky cement plant" in 2004-2009, mln Rubles
  • Table 58. Some financial results of JSC "Soda" in 2004-2009
  • Table 59. Some financial results of activity of JSC "Novotroitsk cement plant" in 2004-2009, mln Rubles
  • Table 60. Realized investment projects in cement industry
  • Table 61. Construction contract execution in Russia in 2000-2009, bln Rubles
  • Table 63. Classification of cements by material composition in accordance with GOST 31108
  • Table 64. Weight fraction of mineral additives in cements in accordance with GOST 10178-85

List of Figures:

  • Figure 1. Dynamics of world production of cement and volumes of production of the product by the leading global producer in 2003-2008, mln t
  • Figure 2. Pattern of world production of cement by country-producer in 2008, %
  • Figure 3. Process flow diagram of production of cement by dry-mix process
  • Figure 4. Process flow diagram of production of cement by wet-mix process
  • Figure 5. Design of rotary furnace
  • Figure 6. Breakage of temperatures of material and gas flow by zones of rotary furnace
  • Figure 7. Flow sheet of production of clinkerless cement (slag cement), based on special hydraulic slag
  • Figure 8. Process flow diagram of production of clinkerless cements based on blast furnace slags
  • Figure 9. Process flow diagram of complex processing of nepheline concentrate by caking process
  • Figure 10. Dynamics of mining of limestone in Russia in 2000-2009, mln t
  • Figure 11. Shares of greatest producers of cement in total Russian mining of limestone for cement industry in 2009, %
  • Figure 12. Dynamics of mining of chalk in Russia in 2000-2009, mln t
  • Figure 13. Pattern of mining of carbonate resources for production of cement in Russia in 2009, %
  • Figure 14. Dynamics of mining of gypsum rock in Russia in 2000-2009, mln t
  • Figure 15. Dynamics of average prices on chalk in Russia in 2002-2010, exclusive of VAT, Ruble/t
  • Figure 16. Dynamics of average prices on gypsum rock in Russia in 2004-2010 exclusive of VAT, Ruble/t
  • Figure 17. Dynamics of production of cement in Russia in 2002-2009, mln t
  • Figure 18. Regional pattern of production of cement in Russia in 2007-2009, %
  • Figure 19. Shares of greatest producers of cement in Russia in total Russian production in 2008-2009, %
  • Figure 20. Forecast of cement production in Russia in 2010-2015, mln t
  • Figure 21. Forecast of mining of limestone by cement plants in Russia in 2010-2015, mln t
  • Figure 22. Forecast of chalk mining by cement plants in Russia in 2010-2015, mln t
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