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PUBLISHER: BCC Research | PRODUCT CODE: 1082102

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PUBLISHER: BCC Research | PRODUCT CODE: 1082102

High-performance Ceramic Coatings: North American Markets and Technologies

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Highlights:

The North American market for high-performance ceramic coatings is estimated to increase from $1.7 billion in 2022 to over $2.1 billion by 2027, at a compound annual growth rate (CAGR) of 5.0% during the forecast period of 2022-2027.

The North American market for thermal spray coatings is estimated to increase from $880.0 million in 2022 to $1.1 billion by 2027, at a CAGR of 5.1% during the forecast period of 2022-2027.

The North American market for physical vapor deposition (PVD) coatings is estimated to increase from $338.1 million in 2022 to $428.3 billion by 2027, at a CAGR of 4.8% during the forecast period of 2022-2027.

Report Scope:

The report contains -

  • An in-depth analysis of the technologies used for high-performance ceramic coatings.
  • An overview of materials for high-performance ceramic coatings and their properties.
  • New developments and recent patents in high-performance ceramic thermal spray, PVD, CVD and other coating techniques.
  • Current and potential applications for high-performance ceramic coatings.
  • Current and future market projections for ceramic coatings in all their major applications.
  • Profiles of current industry players, including equipment suppliers, consumables, coating service providers, and users.
  • A review of current industry participants' economic/market opportunities and new entrants.

Report Includes:

  • 31 data tables and 40 additional tables
  • An up-to-date review of the North American markets for high-performance ceramic coatings
  • Analyses of the North American regional market trends, with data from 2021, estimates for 2022, and projections of compound annual growth rates (CAGRs) through 2027
  • Highlights of the current and potential applications for high-performance ceramic coatings, and areas of focus to forecast this market into various segments and sub-segments
  • Evaluation and forecast the North American market size for high-performance ceramic coatings, projected growth trends, and corresponding market share analysis by type and end-use application
  • Discussion of materials for high-performance ceramic coatings and their properties, new developments and recent patents in high-performance ceramic thermal spray, PVD, CVD, and other coating techniques
  • Assessment of the market growth opportunities, SWOT analysis of ceramic coating market, emerging trends and technology developments, along with the COVID-19 implications on the marketplace
  • A look into the market drivers, challenges, supply chain analysis, and overall impact of Russia Ukraine war on the coatings industry
  • Updated information on mergers, acquisitions and other business relations in the North American thermal spray industry, since 1990
  • Insight into the recent industry structure for PVD/CVD system manufacturers and service providers, R&D investments, key technology issues, industry specific challenges, major types of end-user markets, and impact on product sales
  • Identification of all North American equipment manufacturers, service providers and suppliers of consumables of ceramic thermal spray, PVD, CVD and other coating techniques; and analysis of the competitive landscape
  • Descriptive company profiles of the leading coal industry players, including 3M Co., Applied Materials Inc., Morgan Technical Ceramics Inc., Oerlikon Metco, Praxair Surface Technologies Inc., and Saint-Gobain Ceramic Materials
Product Code: AVM015K

Table of Contents

Chapter 1 Introduction

  • Study Goals and Objectives
  • Reasons for Doing This Study
  • What's New in This Update?
  • Scope of Report
  • Information Sources
  • Methodology
  • Geographic Breakdown
  • Analyst's Credentials
  • BCC Custom Research
  • Related BCC Research Reports

Chapter 2 Summary and Highlights

Chapter 3 Technology and Market Background

  • Material Types and Properties
  • Coating Techniques
  • General Applications
  • Industry Structure
  • Technical and Business Issues
  • North American Markets

Chapter 4 Thermal Spray

  • Thermal Spray Techniques
  • Combustion Thermal Spray Process
  • Combustion Powder Thermal Spray Process
  • Electric Arc Wire Thermal Spray Process
  • Plasma Thermal Spray Process
  • HVOF Thermal Spray Process
  • Cold Spray Process
  • Jet Kote Process
  • Detonation Thermal Spray Process
  • Suspension Spray Process
  • Process Comparisons
  • Applications
  • Aircraft Engines and Aerospace
  • Land-Based Gas Turbines
  • Automotive Components
  • Diesel Engines
  • Heat Exchangers and Boilers
  • High-Temperature Corrosion-Resistant Applications
  • Wear-Resistant and Industrial Applications
  • Medical
  • Other Emerging Applications and Compositions
    • Recent Developments
  • Technology-Related Patents
  • Materials-Related Patents
  • Application-Related Patents
  • Industry Structure
  • North American Companies
  • Acquisitions, Mergers and Other Business Relationships
  • North American Markets
  • Turbine Engines OEM and Overhaul
  • Wear-Resistant Parts and Industrial Applications
  • Automotive and Diesel Engines
  • Medical
  • Heat Exchangers and High Temperature
  • Other Applications
  • Market and Market Shares

Chapter 5 Physical Vapor Deposition

  • Basic Principles
  • PVD Materials
  • Titanium Nitride Coating (TiN)
  • Titanium Carbon Nitride Coating (TiCN)
  • Titanium Aluminum Nitride Coating (TiAlN)
  • Titanium Diboride Coating (TiB2)
  • TiAlN-X Coating
  • Chromium Nitride Coating (CrN)
  • Super R Coating
  • Zirconium Nitride Coating (ZrN)
  • PVD Technologies
  • PVD by Evaporation
  • PVD Arc Process
  • PVD by Sputtering
  • Comparison of Evaporation and Sputtering
  • Multi-Chamber Systems
  • PVD Advantages and Limitations
  • PVD Applications
  • Tools
  • Turbine Vanes and Blades
  • Other Aerospace Applications
    • Recent Developments
  • Technologies
  • Applications
  • Industry Structure
  • North American Companies
  • North American Markets
  • Tools
  • Industrial Services
  • Medical

Chapter 6 Chemical Vapor Deposition

  • Basic Principle
  • CVD Materials
  • CVD Techniques
  • Basic Thermal CVD Process
  • Plasma-Assisted CVD
  • Combustion Chemical Vapor Deposition (CCVD)
  • Advantages and Disadvantages of CVD
  • CVD Applications
  • Cutting Tools
  • Industrial Applications
  • Aerospace
  • High-Temperature Applications
  • Fouling-Resistant Ceramic Membranes
  • Non-Line-of-Sight Deposition of Erbium-Based Plasma-Resistant Ceramic Coating
  • Industry Structure
  • Leading CVD System Manufacturers
  • Leading CVD Service Providers
  • North American Markets
  • Tools
  • Wear-Resistant and Industrial Applications
  • Automotive
  • Aircraft and Aerospace
  • Medical

Chapter 7 Other Coating Techniques

  • Spraying, Brush Painting and Dipping
  • Spraying
  • Painting with a Brush
  • Dipping
  • Repcoat Process
  • Coating Utilities
  • Electrodeposition
  • Cementation
  • Pack Cementation
  • Sol-Gel Processing
  • Datec Process
  • Using Lasers for Coating
  • Pulsed Laser Deposition (PLD)
  • Laser-Assisted Atmospheric Plasma Spraying
  • QQC Process
  • Ion Beam-Assisted Deposition (IBAD)
  • Ion Beam Surface Treatment (IBEST)
  • Ion Beam-Enhanced Deposition (IBED)
  • Micro-discharge Deposition
  • Microplasmic Coating
  • Molecular Beam Epitaxy
  • Aerosol Deposition
  • Industry Structure
  • North American Companies
  • North American Market
  • Spraying/Brush Painting/Dipping
  • Company Market Shares

Chapter 8 Market Trends

  • Introduction
  • Supply Chain
  • Drivers and Challenges
  • Drivers
  • Increasing Usage of High-Performance Coating Materials in Vehicles
  • Upsurge in the Automotive Production Across the Globe
  • Rising Demand for Excellent Thermal Barrier in Aircraft Engines
  • Technological Improvement in Plasma Spray Coatings is Predicted to Fuel the Market Growth
  • Growing Usage of High-Performance Ceramic Coating in the Semiconductor Industry
  • Challenges
  • High Cost of Production in High-Performance Ceramic Coatings
  • High Volatility in Raw Material Prices
  • Nonexistence of Skilled Labor for Applying High-Performance Ceramic Coatings
  • Impact of the Russian-Ukrainian War on the Coating Industry

Chapter 9 Impact of COVID-19

  • Impact of the COVID-19 Pandemic
  • Industry Outlook during COVID-19
  • Aerospace Industry
  • Automotive Industry

Chapter 10 Company Profiles

  • 3M CO.
  • A&A COATINGS INC.
  • ACCUWRIGHT INDUSTRIES INC.
  • ADVANCED CERAMIC COATING INC.
  • AERO TURBINE INC.
  • AESTHETIC FINISHERS INC.
  • ALPHA TECH COATINGS INC.
  • AMERICAN ROLLER CO.
  • APPLIED MATERIALS, INC.
  • APS MATERIALS
  • AREMCO PRODUCTS INC.
  • ASB INDUSTRIES INC.
  • BODYCOTE PLC
  • CERAM-KOTE COATINGS INC.
  • CETEK LTD. (ACQUIRED BY INTEGRATED GLOBAL SERVICES)
  • CHEMAT TECHNOLOGY INC.
  • CHROMALLOY GAS TURBINE LLC
  • CHROMALLOY NEW YORK
  • CINCINNATI THERMAL SPRAY
  • COTRONICS CORP.
  • CVD EQUIPMENT CORP.
  • DATEC COATING CORP.
  • DENTON VACUUM LLC
  • ELLISON SURFACE TECHNOLOGIES (ACQUIRED BY BODYCOTE)
  • EUTECTIC CORP.
  • EXLINE INC.
  • FFWD CONNECTION
  • FLAME SPRAY COATING CO. INC.
  • GENERAL ELECTRIC CO.
  • GENERAL MAGNAPLATE CORP.
  • HAYDALE TECHNOLOGIES INC.
  • HAYDEN CORP.
  • HEANY INDUSTRIES INC.
  • HITEMCO
  • HONEYWELL AEROSPACE
  • HOWMET
  • INDUSTRIAL GRINDING
  • INFRAMAT CORP.
  • IONBOND INC.
  • JET-HOT COATINGS
  • KENNAMETAL INC.
  • KENNAMETAL STELLITE COATINGS
  • KURT J. LESKER CO.
  • MORGAN TECHNICAL CERAMICS
  • NGIMAT CO.
  • NORTHWEST METTECH CORP.
  • OERLIKON BALZERS COATING USA INC.
  • OERLIKON METCO (U.S.) INC.
  • PERFORMANCE ROD & CUSTOM
  • PLASMA TECHNOLOGY INC.
  • PRATT & WHITNEY
  • PRAXAIR SURFACE TECHNOLOGIES INC.
  • PRECISION COATINGS INC.
  • PRIEST ELECTRIC
  • PROSTRIP PROFESSIONAL METAL REFINISHING INC.
  • PROGRESSIVE SURFACE INC.
  • RAM PRO-LINE
  • SAINT GOBAIN CERAMIC MATERIALS
  • SANDVIK INC.
  • SECO TOOLS INC.
  • SOLAR ATMOSPHERES INC.
  • SPECIALIZED COATINGS
  • STARFIRE SYSTEMS INC.
  • SWAIN TECH COATINGS, INC.
  • SYLCO INC.
  • TECH LINE COATINGS INC.
  • TECHNETICS GROUP
  • ULTRAMET
  • ULVAC TECHNOLOGIES INC.
  • UTC AEROSPACE SYSTEMS (ACQUIRED BY COLLINS AEROSPACE)
  • WHITE ENGINEERING SURFACES CORP.
Product Code: AVM015K

List of Tables

  • Summary Table : North American Market for High-Performance Ceramic Coatings, by Type, Through 2027
  • Table 1 : High-Performance Ceramic Coating General Applications and Typical Materials
  • Table 2 : Melting Temperatures and Uses of Representative Flame and Plasma-Sprayed Materials
  • Table 3 : Plasma-Sprayed Ceramic Coating Properties
  • Table 4 : Comparison of Various Technologies
  • Table 5 : Leading Applications, by Industry
  • Table 6 : Typical Coatings and Applications
  • Table 7 : North American Market for High-Performance Ceramic Coatings, by Application, Through 2027
  • Table 8 : Usage of Ceramic Materials in the Powder Flame Process
  • Table 9 : Properties of HVOF Carbide Coatings
  • Table 10 : Comparison of Thermal Spray Processes
  • Table 11 : Detonation Gun Applications in Gas Turbine Engines
  • Table 12 : Thermal Spray Coatings for FRPs
  • Table 13 : Recent Developments in Thermal Spray Coatings
  • Table 14 : Leading U.S. Companies Providing Thermal Spray Coating Services for OEM Parts
  • Table 15 : North American Custom/Job Shops Providing Thermal Spray Coating Services
  • Table 16 : Leading U.S. Companies Providing Thermal Spray Coating Consumables
  • Table 17 : U.S. Companies Supplying Consumables for Nanoceramic Coatings
  • Table 18 : U.S. Manufacturers of Plasma Spray Equipment
  • Table 19 : Acquisitions, Mergers and Other Business Relations in the Thermal Spray Industry, Since 1990
  • Table 20 : North American Market for Thermal Spray Ceramic Coating of Aircraft Gas Turbine Parts, by Engine Type, Through 2027
  • Table 21 : North American Market for Thermal Spray Ceramic Coating of Large Land-Based Turbine Parts, by Engine Type, Through 2027
  • Table 22 : New Large Land-Based Turbine Coating Services, Through 2027
  • Table 23 : Large Land-Based Turbine Refurbishment Coating Services, Through 2027
  • Table 24 : North American Market for Thermal Spray Ceramic Coating in Wear-Resistant Parts and Industrial Applications, by Type, Through 2027
  • Table 25 : North American Market for Thermal Spray Ceramic Coatings in Automotive and Diesel Engines, by Type, Through 2027
  • Table 26 : North American Market for Thermal Spray Ceramic Coatings in Medical Applications, by Type, Through 2027
  • Table 27 : North American Market for Ceramic Thermal Spray Coatings, by Segment, Through 2027
  • Table 28 : Representative Films Deposited by PVD
  • Table 29 : Representative PVD Surface Coatings for Abrasion and Corrosion-Resistant Applications
  • Table 30 : Types of Physical Vapor Deposition Process
  • Table 31 : Basic Sputtering Sources and Processes
  • Table 32 : Comparison of Magnetron Sputtering Methods for Depositing SiO2
  • Table 33 : Ceramic PVD Applications
  • Table 34 : Properties of Uncoated and Tin-Coated High-Speed Steel (HSS)
  • Table 35 : Properties and Applications of Various Balzers Balinit Thin-Film Wear-Resistant Coatings
  • Table 36 : Recent Developments in PVD
  • Table 37 : Leading North American Companies Manufacturing PVD Systems and/or Providing Services
  • Table 38 : North American Market for High-Performance Ceramic PVD Coating, by Subsegment, Through 2027
  • Table 39 : North American Market for Ceramic PVD Tool Coatings, Through 2027
  • Table 40 : North American Market for Ceramic Coatings for Automotive, Aerospace and Wear-Resistant Applications, Through 2027
  • Table 41 : North American Market for Ceramic PVD Medical Device Coatings, Through 2027
  • Table 42 : Ceramics Deposited by CVD
  • Table 43 : Typical Ceramic CVD Coatings, Process Gases and Deposition Temperatures
  • Table 44 : CCVD Materials, Substrates, and Applications
  • Table 45 : Key Technical Advantages of the CVD Process
  • Table 46 : Key Technical Disadvantages of the CVD Process
  • Table 47 : Representative CVD Ceramic Coatings
  • Table 48 : Overview of Cutting Tool CVD Applications
  • Table 49 : Leading Global Manufacturers of CVD Equipment
  • Table 50 : Leading Global CVD Service Providers
  • Table 51 : North American Market for Ceramic CVD Coating Services, by Application, Through 2027
  • Table 52 : North American Market for Ceramic CVD Tool Insert Coatings, Through 2027
  • Table 53 : North American Market for Ceramic CVD Wear-Resistant and Other Industrial Coating Applications, Through 2027
  • Table 54 : North American Market for Ceramic CVD Automotive Component Coatings, Through 2027
  • Table 55 : North American Market for Ceramic CVD Aerospace Coatings, Through 2027
  • Table 56 : North American Market for Ceramic CVD Medical Device Coatings, Through 2027
  • Table 57 : Temperature Drop When Using Coated Headers in Auto Engines
  • Table 58 : Applications of Sol-Gel Films and Coatings
  • Table 59 : North American Companies Providing Ceramic Coating Services Using Spraying, Dipping and Other Means
  • Table 60 : North American Market for Other Types of Coating Service, by Application, Through 2027
  • Table 61 : North American Market Shares of Ceramic Coatings, by Application, 2021-2027
  • Table 62 : Production of Cars and Commercial Vehicles, by Country, 2021
  • Table 63 : Airbus and Boeing Aircraft Deliveries, Globally, 2016-2020
  • Table 64 : 3M: Financial Performance, Through 2021
  • Table 65 : Applied Materials, Inc.: Financial Performance, Through 2021
  • Table 66 : Bodycote plc: Financial Performance, Through 2021
  • Table 67 : CVD Equipment Corp.: Financial Performance, Through 2021
  • Table 68 : Morgan Technical Ceramics: Financial Performance, Through 2021
  • Table 69 : Oerlikon: Financial Performance, Through 2021
  • Table 70 : Saint-Gobain: Financial Performance, Through 2021

List of Figures

Figure A : Methodology

  • Summary Figure : North American Market for High-Performance Ceramic Coatings, by Type, 2021-2027
  • Figure 1 : North American Market Shares of High-Performance Ceramic Coatings, by Application, 2021-2027
  • Figure 2 : Plasma Spray Coating Technique
  • Figure 3 : Schematic of HVOF
  • Figure 4 : North American Market Shares of Ceramic Thermal Spray Coatings, by Segment, 2021-2027
  • Figure 5 : Comparison of the TRS of Uncoated and Coated Carbide*
  • Figure 6 : North American Market Shares of High-Performance Ceramic PVD Coatings, by Subsegment, 2021-2027
  • Figure 7 : Summary of Carbide Metal Cutting Grade Development
  • Figure 8 : North American Market Shares of Ceramic CVD Coating Services, by Application, 2021-2027
  • Figure 9 : Supply Chain of High-Performance Ceramic Coating Material
  • Figure 10 : Drivers and Restraints in the High-Performance Ceramic Coatings Market
  • Figure 11 : Impact of COVID-19 on Two Major Industries of HPCC
  • Figure 12 : Worldwide Aircraft Deliveries, 2016-2020
  • Figure 13 : Global Automotive Vehicles Production, by Vehicle Type, 2016-2020
  • Figure 14 : 3M: Revenue Share, by Segment, 2021
  • Figure 15 : 3M: Revenue Share, by Region, 2021
  • Figure 16 : Applied Materials, Inc.: Revenue Share, by Segment, 2021
  • Figure 17 : Applied Materials, Inc.: Revenue Share, by Region, 2021
  • Figure 18 : Bodycote plc: Revenue Share, by Region, 2021
  • Figure 19 : CVD Equipment Corp.: Revenue Share, by Segment, 2021
  • Figure 20 : Morgan Technical Ceramics: Revenue Share, by Segment, 2021
  • Figure 21 : Morgan Technical Ceramics: Revenue Share, by Region/Country, 2021
  • Figure 22 : Oerlikon: Revenue Share, by Segment, 2021
  • Figure 23 : Oerlikon: Revenue Share, by Region, 2021
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