Refining Catalysts in Russia: Production, Market and Forecast (5th Edition)

This report is the fifth edition of a completed study of the Russian refining catalysts market.

The purpose of the study is to analyze the Russian market for oil refining catalysts.

The object of research is the catalysts for catalytic cracking, hydro-processes (hydrotreating, hydrodesulfurization, hydrocracking, hydrodewaxing, reforming, isomerization).

The work is a desk study. The sources of information were data from the Federal State Statistics Service of the Russian Federation (Rosstat), statistics of railway traffic, customs statistics, and the "InfoMine" database. The materials of the industry and regional press, annual and quarterly reports of securities issuers, Internet sites of enterprises-manufacturers and consumers of catalysts, as well as scientific and technical literature were also involved.

Chronological scope of the study: 2006-2020; forecast - 2021-2030

Research geography: Russia.

This review is the most complete among those presented on the information market on this topic, and claims to be a reference manual that replaces the data of the Federal State Statistics Service of the Russian Federation, since due to the change in the nomenclature of statistical reporting, the data of the Federal State Statistics Service of the Russian Federation contain incomplete information on the production of catalysts. The use of this data without additional thorough analysis can lead to the adoption of erroneous management decisions by marketing services and specialists working in the market for oil refining catalysts.

A distinctive feature of this study is that it provides a detailed analysis of the market for oil refining catalysts, which avoids the mistakes made by the authors of similar studies conducted by other companies.

The second distinctive feature of this work is the breadth of the time frame - a detailed analysis of the production and foreign economic operations with oil refining catalysts in the period 2006-2020 was carried out.

Research volume: the report consists of 6 parts, contains 172 pages, including 61 tables, 35 figures and 10 appendices.

The first chapter of the report is devoted to the description of the classification of oil refining catalysts and the identification of the main directions of the use of catalytic processes in oil refining.

The second chapter provides a detailed nomenclature of oil refining catalysts produced in Russia and their brief description. The review of the main raw materials required for the production of catalysts for oil refining is carried out.

The third chapter is devoted to the production of catalysts for oil refining in Russia. Statistical and estimated data on the production volumes of these catalysts in Russia in 2006-2020 are given, the structure of the catalyst production by type is revealed. An overview of Russian enterprises producing oil refining catalysts, as well as organizations involved in the development and implementation of these catalysts is given.

The fourth chapter is devoted to the analysis of Russia's foreign trade operations with oil refining catalysts in 2006-2020. In addition, a description of the main foreign companies supplying these catalysts to the Russian market is given. This chapter also provides information on the level of export-import prices for various types of oil refining catalysts in 2006-2020. (cracking, hydrotreating, hydrocracking, reforming and isomerization).

The fifth chapter of the report examines the consumption of refinery catalysts in Russia. This section shows the balance of production and consumption of these products in 2006-2020, the structure of consumption by type. It also provides a description of the Russian oil refining industry and an overview of the use of oil refining catalysts in various processes.

The sixth chapter provides a forecast of the development of the Russian market for oil refining catalysts for the period up to 2030.

The appendices contain a list of operating and projected units for cracking, hydrotreating, hydrocracking, reforming, isomerization, hydrodewaxing, and xylenes production in Russia.

The addresses and contact information of enterprises producing and consuming oil refining catalysts are also given.

Target audience of the study:

• participants in the oil refining catalyst market - producers, consumers, traders;

• potential investors.

The proposed study claims to be a reference manual for marketing services and specialists making managerial decisions working in the oil product market.

TABLE OF CONTENTS

ANNOTATION

INTRODUCTION

1. Classification of catalysts and the main directions of the use of catalytic processes in oil refining

2. Nomenclature of oil refining catalysts produced in Russia and raw materials for their production

3. Production of catalysts for oil refining in the Russian Federation in 2006-2020.

• 3.1. Refinery Catalyst Production Capacities
• 3.2. Dynamics and structure of production of oil refining catalysts
• 3.3. The current state of the main Russian manufacturers of oil refining catalysts
  • JSC "Gazpromneft-Omsk Oil Refinery" (Omsk)
  • LLC "Salavat Catalyst Plant" (Republic of Bashkortostan)
  • KNT Group company (Republic of Bashkortostan)
    • Ishimbay Specialized Chemical Plant of Catalysts LLC (ISKhZK)
    • Sterlitamak Catalyst Plant LLC, RN-Kat LLC
  • JSC "Angarsk plant of catalysts and organic synthesis" - AZKiOS (Irkutsk region)
  • LLC "Novokuibyshevsk plant of catalysts" (Samara region)
  • JSC "Industrial catalysts" (Ryazan region)
  • Other enterprises
• 3.4. The main scientific and scientific-production organizations of Russia engaged in the development of catalysts for oil refining
  • Institute of Catalysis. G.K. Boreskov SB RAS (Novosibirsk)
  • LLC "Company KATAHIM" (Moscow)
  • LLC Research and Production Company "OLKAT" (St. Petersburg)
  • LLC NPP Neftekhim (Krasnodar)
  • JSC "VNII NP" (Moscow)

4. Export-import of catalysts for oil refining in Russia in 2006-2020.

• 4.1. Export-import volume in physical and monetary terms
• 4.2. Directions and structure of export-import supplies
  • 4.2.1. Export
  • 4.2.2. Import
• 4.3. Review of Russian export-import prices for oil refining catalysts in 2006-2020
• 4.4. Major foreign companies-suppliers of oil refining catalysts to Russia
  • BASF Catalysts
  • Grace, Chevron, ART
  • Axens
  • Albemarle Catalysts Company
  • UOP
  • Criterion Catalyst Company
  • Johnson Matthey Catalysts
  • Haldor topsoe

5. Consumption of catalysts for oil refining in Russia in 2006-2020.

• 5.1. Balance of consumption of refining catalysts
• 5.2. Description and overview of the situation in the oil refining industry of the Russian Federation
• 5.3 The use of catalysts in the main refining processes at Russian refineries
  • Catalytic cracking
  • Hydroprocessing (hydrotreating, hydrocracking, hydrodewaxing)
  • Reforming, isomerization, production of aromatic hydrocarbons

6. Forecast of production and consumption of oil refining catalysts until 2030.

Appendix 1. Catalytic cracking units at Russian oil refineries

Appendix 2. Hydrotreating units at oil refineries in Russia

Appendix 3. Hydrocracking units at Russian oil refineries

Appendix 4. Units for dewaxing petroleum products at oil refineries in Russia

Appendix 5. Reforming units at oil refineries in Russia

Appendix 6. Isomerization Units at Oil Refineries in Russia

Appendix 7. Plants for xylene production at oil refineries in Russia

Appendix 8. Contact information of enterprises-manufacturers of oil refining catalysts in Russia

Appendix 9. Contact information of foreign manufacturers of oil refining catalysts

Appendix 10. Contact information of the main enterprises-consumers of oil refining catalysts in Russia

List of Tables

• Table 1: The main directions of the use of catalytic processes in oil refining
• Table 2: Composition of technical xylene obtained by various methods,% by weight
• Table 3: Nomenclature and characteristics of the main catalysts for oil refining produced in the Russian Federation
• Table 4: Main raw materials and suppliers for the production of refinery catalysts
• Table 5: Railway supplies of aluminum raw materials to catalyst enterprises in Russia in 2006-2019, t
• Table 6: Capacities for the production of catalyst products for the oil refining industry in Russia (at the beginning of 2021)
• Table 7: Major Russian manufacturers of refining catalysts
• Table 8: Production of catalysts for oil refining at Russian enterprises in 2006-2020, thousand tons
• Table 9: Financial indicators of SKatZ LLC in 2010-2019, million rubles
• Table 10: Technical characteristics of the OCTIFINE catalyst produced by ISKhZK
• Table 11: Technical characteristics of microspherical catalyst ADAMANT produced by ISKhZK
• Table 12: Nomenclature of hydrotreating and hydrocracking catalysts manufactured by AZKiOS JSC
• Table 13: Nomenclature of reforming and isomerization catalysts produced by AZKiOS JSC
• Table 14: Main financial and economic indicators of AZKiOS JSC in 2010-2016, 2019, million rubles
• Table 15: Main financial indicators of NZK LLC in 2008-2016, 2019, RUB million
• Table 16: Russian installations operating on catalysts produced by Industrial Catalysts CJSC
• Table 17: Key financial indicators of Industrial Catalysts JSC in 2007-2016, 2019, RUB million
• Table 18: Catalysts of oil refining, developed by JSC "Nizhegorodskiye Sorbents"
• Table 19: Main Russian Developers of Refinery Catalysts
• Table 20: Cracking catalysts for TCC units developed by KATAKHIM Company LLC
• Table 21: Enterprises using oil refining catalysts produced by KATAKHIM Company LLC
• Table 22: Implementation of Isomalk-2 technology at Russian refineries and supplies of SI-2 isomerization catalysts
• Table 23: Main characteristics of reforming catalysts of OOO NPP Neftekhim
• Table 24: Foreign trade in oil refining catalysts in the Russian Federation in 2006-2020, tons, thousand $
• Table 25: Major countries and recipient companies of Russian oil refining catalysts in 2006-2020, tonnes
• Table 26: Supplies of refining catalysts from Russia by type in 2006-2020, tons
• Table 27: Russian companies supplying oil refining catalysts in 2006-2020, t
• Table 28: Directions of supplies of imported oil refining catalysts to Russia in 2006-2020, tons
• Table 29: Supplies of imported oil refining catalysts to Russia by type in 2006-2020, ton
• Table 30: Main Russian recipients of imported oil refining catalysts in 2008-2020, tonnes
• Table 31: Average annual export prices of the Russian Federation for various types of oil refining catalysts in 2006-2020, $ / kg
• Table 32: Average annual import prices of the Russian Federation for various types of oil refining catalysts in 2006-2020, $ / kg
• Table 33: Average annual import prices for various types of refining catalysts purchased by Russian refineries in 2010-2020, $ / kg
• Table 34: Average annual prices for various types of refinery catalysts supplied to Russia in 2010-2018 major western companies, $ / kg
• Table 35: Main foreign manufacturers of oil refining catalysts supplying them to Russia in 2010-2020, ton
• Table 36: Distribution of supplies of the main types of oil refining catalysts to Russia by supplier companies in 2010-2020, tons
• Table 37: Importers of BASF Catalysts refining catalysts in 2010-2020, t
• Table 38: Russian consumers of catalysts from Grace, ART and Chevron in 2010-2020, ton
• Table 39: Russian consumers of Axens catalysts in 2010-2020, tonnes
• Table 40: Russian consumers of catalysts from Albemarle Catalysts Company in 2010-2020, ton
• Table 41: Russian consumers of UOP catalysts in 2010-2020, tonnes
• Table 42: Russian consumers of Criterion Catalyst Company catalysts in 2010-2020, ton
• Table 43: Russian consumers of Johnson Matthey Catalysts in 2010-2020, tonnes
• Table 44: Russian consumers of Haldor Topsoe catalysts in 2010-2020, tonnes
• Table 45: Volumes of consumption of oil refining catalysts in Russia in 2008-2020, thousand tons,%
• Table 46: Volumes of consumption of oil refining catalysts in Russia by type in 2010-2020, thousand tons,%
• Table 47: The share of imports in the consumption of various types of petroleum refining catalysts in the Russian Federation (averaged over 2010-2015 and 2016-2020),%
• Table 48: Production of the main types of petroleum products in Russia in 1990-2020, million tons
• Table 49: Volumes of primary oil refining by Russian companies in 2011-2020, million tons
• Table 50: Modern composition of technological processes of Russian and foreign oil refining (% of the total volume of primary processing of crude oil)
• Table 51: Commissioning of units for secondary processing of raw materials by Russian refineries in 2011-2020
• Table 52: Postponement of commissioning of oil refining units by Russian refineries (as of early 2021)
• Table 53: Change in oil refining capacities in 2005-2021 in Russia, million tons
• Table 54: Russian catalysts for cracking and hydrocracking by brands and manufacturers
• Table 55: Main parameters of existing isomerization technologies
• Table 56: Assessment of the state of the provision of catalysts for oil refining enterprises of the Russian Federation
• Table 57: The volume of investments in the modernization of the oil refining industry in Russia until 2030, billion rubles
• Table 58: Commissioning of new capacities and installations for oil secondary processing in Russia by 2020
• Table 59: Chronology of purchases of refining catalysts by type and by oil company in 2010-2020 and procurement forecast for the period up to 2025
• Table 60: Consumption of oil refining catalysts in the Russian Federation by type in 2010-2020 and forecast for the period up to 2025, t
• Table 61: Production of refining catalysts in the Russian Federation by type in 2017-2020 and forecast of capacity increase for the period up to 2025-2030, thousand tons

List of Figures

• Figure 1: Structure of output of catalysts in Russia by enterprises in 2006-2020,%
• Figure 2: Structure of production of oil refining catalysts by type in 2006-2020,%
• Figure 3: Dynamics of production of oil refining catalysts in Russia in 2006-2020, thousand tons
• Figure 4: Dynamics of production of oil refining catalysts in JSC "Gazpromneft-Omsk Refinery" in 2006-2020, thousand tons
• Figure 5: Scheme of the construction of the production of catalysts for cracking, hydrotreating and hydrocracking of JSC "Gazpromneft-Omsk Refinery"
• Figure 6: Dynamics of production of catalysts at SKatZ LLC in 2006-2020, thousand tons
• Figure 7: Dynamics of production of catalysts at ISKhZK LLC in 2010-2020, thousand tons
• Figure 8: Production of catalysts by AZKiOS JSC in 2003-2020, t
• Figure 9: Scheme of an industrial plant for the production of hydrotreating catalysts of OOO NPK Sintez
• Figure 10: Dynamics of export-import supplies of oil refining catalysts in the Russian Federation in 2006-2020, tons
• Figure 11: Dynamics of exports from Russia of spent oil refining catalysts in 2006-2020, tons
• Figure 12: Dynamics of Russian exports of oil refining catalysts in natural (thousand tons) and value ($ million) in 2006-2020
• Figure 13: Geographic structure of exports of Russian catalysts for oil refining in 2006-2020,%
• Figure 14: Structure of export supplies of Russian oil refining catalysts,% (averaged over 2006-2020)
• Figure 15: Dynamics of Russian imports of oil refining catalysts in physical (thousand tons) and value ($ million) in 2006-2020
• Figure 16: Structure of imported catalysts for oil refining in physical and value terms,% (averaged over 2006-2020)
• Figure 17: Dynamics of Russian imports of oil refining catalysts by type in 2006-2020, tons
• Figure 18: Structure of Russian recipients of oil refining catalysts in 2006-2020,%
• Figure 19: Dynamics of import prices of various types of oil refining catalysts in the Russian Federation in 2006-2020, $ / kg
• Figure 20: Comparison of import and export prices of catalysts for hydro-processes in 2006-2020, $ / kg
• Figure 21: Supplies of refining catalysts by Western companies to the Russian Federation in 2009-2020, tons
• Figure 22: Distribution of supplies to Russia of oil refining catalysts by supplier companies in 2010-2020,%
• Figure 23: Distribution of supplies to Russia of the main types of oil refining catalysts by supplier company (averaged over 2010-2018),%
• Figure 24: Dynamics of domestic consumption of oil refining catalysts in Russia (thousand tons) and the share of imports (%) in 2006-2020
• Figure 25: Dynamics of domestic consumption of oil refining catalysts (by type) in Russia in 2010-2020, thousand tons
• Figure 26: Structure of consumption of oil refining catalysts by type (averaged over 2010-2020),%
• Figure 27: Shares of companies in the Russian catalyst market in 2015, 2017 and 2020,%
• Figure 28: The volume of oil refining by Russian refineries (million tons) and the depth of oil refining (%) in 1998-2020.
• Figure 29: Structure of motor gasoline by ecological class in 2011-2020,%
• Figure 30: Major Russian refineries by oil refining volumes in 2020, million tons
• Figure 31: The total number of commissioned and reconstructed secondary oil refining units in the Russian Federation in 2011-2020, units
• Figure 32: Consumption of domestic cracking catalysts, imported catalysts from Grace and BASF companies by Russian refineries in 2006-2020, thousand tons
• Figure 33: Consumption of hydrotreating catalysts (including hydrocracking) of foreign production by Russian refineries in 2006-2020, thousand tons
• Figure 34: Consumption of reforming catalysts of foreign production by Russian refineries in 2006-2020, thousand tons
• Figure 35: Forecast of production and consumption of oil refining catalysts in the Russian Federation until 2025-2030, thousand tons