PUBLISHER: Mordor Intelligence | PRODUCT CODE: 1851453
PUBLISHER: Mordor Intelligence | PRODUCT CODE: 1851453
The pharmaceutical packaging market size reached USD 154.78 billion in 2025 and is forecast to rise to USD 207.42 billion by 2030, advancing at a 6.03% CAGR.

Over the next five years, escalating biologics output, stricter global traceability rules, and widespread sustainability targets will keep capital flowing into new fill-finish lines, high-barrier materials, and circular-ready designs. Demand for flexible pack volumes that match smaller, personalized therapy batches will expand as gene and cell therapies reach commercial scale. North America remains the largest regional contributor, supported by DSCSA-driven serialisation, while Asia-Pacific's sizeable 8.96% CAGR reflects rising domestic drug production and broadening health coverage.Material strategies are in flux: plastics still dominate yet bio-based polymers, aluminium-free blisters, and post-consumer-recycled films move quickly from pilot to production as EU and US PFAS curbs near enforcement. Meanwhile, price swings in polyethylene, polypropylene, and PET keep margins tight, encouraging longer supplier contracts and vertical integration by larger converters.
Rising median ages push long-term therapy volumes higher, underpinning consistent demand for calendar blisters, large-print labels, and one-hand-open vials that aid adherence among patients with reduced dexterity. Germany's 2024 vaccination shifts, with pneumococcal doses up 23% and meningococcal B up 52%, illustrate broader preventive-care uptake in seniors . Packaging suppliers respond with connected packs that log opening events and forward adherence data to care teams. Growth in smart closures and NFC-enabled cartons will intensify as payers link reimbursement to real-world outcomes.
Prefilled syringes sit at the core of new biologic launches because they simplify self-administration, minimise contamination risks, and reduce waste during fill-finish. BD's iDFill(TM) syringe embeds RFID for instant verification, while its Neopak(TM) XtraFlow(TM) design handles viscous formulations that were once vial-only. GMP Annex 1 revisions accelerate demand for ready-to-use glass tubing and polymer containers that bypass washing and depyrogenation steps, helping CDMOs scale capacity without constructing new cleanrooms.
Supply disruptions and force majeure events lifted PET prices by 1.1% in June 2024, shrinking already tight converter margins. Pharmaceutical contact material specs restrict rapid grade switches, forcing many converters to absorb cost spikes or renegotiate long contracts. Corrugated shippers also face higher fibre costs, with a USD 70 per-ton increase announced for January 2025.
Other drivers and restraints analyzed in the detailed report include:
For complete list of drivers and restraints, kindly check the Table Of Contents.
Plastics retained 45.64% of pharmaceutical packaging market share in 2024, anchored by HDPE bottles, PP closures, and PET blisters that balance cost and barrier needs. Yet the segment's growth moderates as brand owners court circularity objectives. Within plastics, the pharmaceutical packaging market size for PP-based syringes is rising steadily thanks to break-resistant cyclic olefin options. Glass remains indispensable for light- and moisture-sensitive biologics; Type I borosilicate vials dominate cytotoxic fills despite higher weight and shatter risk. Metals hold niche aerosol and implantable device roles.
Momentum gathers around bio-attributed resins, recycled PET mid-barrier webs, and paper-based pill bottles such as Allegheny Health Network's Tully Tube pilot. Developers weigh shelf-life assurance, extractables profiles, and line changeover costs before wide release, yet early adopters win procurement tenders from hospitals adding sustainability scoring to vendor audits.
The Pharmaceutical Plastic Packaging Market Report is Segmented by Raw Material (Polypropylene, and More), Product Type (Bottles and Solid Containers, Vials and Ampoules, and More), Packaging Format (Rigid, Flexible), Route of Drug Delivery (Oral, Parenteral/Injectable, and More), End-User (Pharma Manufacturers, and More), and Geography. The Market Forecasts are Provided in Terms of Value (USD).
North America contributed 35.32% of pharmaceutical packaging market share in 2024 as investments worth USD 160 billion target biologics capacity and domestic supply resilience. DSCSA serialisation stipulations stimulate coding machinery upgrades, and early PFAS phase-outs drive polymer reformulation. Europe balances stringent green-deal rules with high-cost energy inputs; Germany saw 1.5% output decline in 2024 yet sustained R&D outlays in mRNA, gene, and radiopharma therapies demanding high-barrier packs. Region-wide packaging revenue is expected to rise from EUR 153 billion in 2024 to EUR 186 billion by 2029 as extended-producer-responsibility fees reward recyclable formats.
Asia-Pacific records the strongest 8.96% CAGR. China and India expand API output and attract CDMO investments that need local pack sourcing under tighter supply-security rules. Japan's stringent PMDA standards enforce early adoption of Annex 1 aligned isolators, mirroring EU sterility upgrades. Geopolitical shifts introduce risk: China's anti-espionage laws potentially complicate tech transfer and data sharing for pack serialisation partners. Across the region, national healthcare expansions and decentralised clinical models spur demand for mail-ready temperature-controlled shippers.