PUBLISHER: Stratistics Market Research Consulting | PRODUCT CODE: 1250794
PUBLISHER: Stratistics Market Research Consulting | PRODUCT CODE: 1250794
According to Stratistics MRC, the Global Machine Condition Monitoring Market is accounted for $2.8 billion in 2022 and is expected to reach $4.9 billion by 2028 growing at a CAGR of 9.8% during the forecast period. Machine condition monitoring is the capacity to assess a machine's health over time. This can include things like its efficiency, because efficiency losses can signal an underlying problem. It also provides part wear and tear, performance indications such as defective part production, usage information, and maintenance statistics. The majority of the industrial industry employs primitive maintenance procedures, frequently maintaining their equipment in a reactive or calendar-based manner.
According to ETNO, by 2027, there will be 223 million active Internet of Things (IoT) links in the automotive sector and 19 million businesses throughout Europe, thus, increasing smart manufacturing deployment across the automobile industry.
Remote industrial processes are becoming extremely relevant
Companies in several industries preferred not to deploy new machine condition monitoring systems during the pandemic due to the economic crisis they encountered, with the gradual recovery of the economy and the rising necessity for remote operations. The machine condition monitoring industry is gaining traction as a result of the requirement for fully automated systems with less human oversight. Machine condition monitoring systems aid in the supervision and control of plant operations from remote locations by combining real-time data from various IoT devices. As a result, these systems eliminate the need for human interaction in industrial plant supervision. This is expected to boost deployment in many industries of modern machine condition monitoring systems market.
Scarcity of technical competence
Condition monitoring necessitates qualified personnel to handle the most recent equipment and software updates, system networking, data transmissions, and so on. As a result, existing resources must be educated to operate new systems. Experienced operators are sceptical of machine condition monitoring systems diagnostics and projections. These computer problems result in dropped service outages, metrics, and inconsistent alerting signals. Lack of educated resources may cause industrial plant operators to be hesitant to accept new technologies. As a result of a dearth of trained data analysts, emerging countries continue to struggle with the effective adoption of machine condition monitoring systems and next-level manufacturing which is hindering the growth of the market.
Strategic partnership and collaborations
Because of the presence of established companies in the machine condition monitoring market, there are now several prospects for partnerships and collaborations among systems integrators, independent software vendors, data analytics service providers, and technology providers. Industry 4, 0 developments is expected to suit a wide range of customer requirements, such as efficient plat operations and increased productivity. Partnerships and collaborations are intended to result in jointly created technologies capable of producing world-class products and solutions for industrial consumers worldwide creating various opportunities for the market growth.
Incurring additional expenses
Machines used in industries must include built-in components such as sensors and transmitters to permit machine-to-machine communication between various units. Wi-Fi or a radio frequency identification module connects machine condition monitoring units via a wired or wireless communication channel. They collect necessary data from various machines and send it to central computers for shortage and analysis. Several modern machines include condition monitoring sensors as standard features, making it easier for operators to monitor the health of equipment deployed in their operations. Nevertheless, some older equipment may require modifications to install these components, incurring additional costs. This is projected to be a significant barrier to the growth of the machine condition monitoring market.
The worldwide environment faced challenges such as semiconductor shortages and the COVID-19 epidemic. Due to semiconductor shortages, factories were forced to close and manufacturers were forced to suspend operations. Furthermore, the start of the COVID-19 outbreak resulted in a decrease in hardware output and supply chain interruptions. Following the reopening of plants following the epidemic, a surge in demand for electronic goods created a backlog for the chips. Nonetheless, the increasing need for remote monitoring has created significant growth possibilities for industry manufacturers and suppliers.
The Thermography segment is expected to be the largest during the forecast period
The Thermography segment is estimated to have a lucrative growth, due to thermograph has several uses in condition monitoring, and preventive maintenance is particularly popular. This procedure is used directly to identify whether the machine is running normally and, if not, to detect the heat pattern within the machine, indicating inefficiency and flaws. It is the best asset management practise. This strategy decreases risk and increases operational reliability. This approach is utilised in a wide range of industries and applications, including machine condition monitoring, building diagnostics such as moisture, roof, and energy-loss inspections, electrical system monitoring, and so on. Monitoring a motor's electrical and mechanical conditions
The Portable condition monitoring segment is expected to have the highest CAGR during the forecast period
The Portable condition monitoring segment is anticipated to witness the fastest CAGR growth during the forecast period, due to the activities required to do predictive maintenance on rotating machinery in many industries, making it easier to gather, assess, use and distribute machine condition data. Some of these devices are designed and certified expressly for use in harsh industrial conditions, while others are certified for use in hazardous locations. Gather both dynamic and static readings from various sources and integrate them with a variety of sensors and devices to provide a full big data image of rotating plant assets. Managers and technicians can see intermittent issues as they occur or over time via their desktop, mobile phone, or tablet using portable condition monitoring sensors put on panels of this second-tier equipment. The equipment condition data enables eyes to be used.
Region with largest share:
Asia Pacific is projected to hold the largest market share during the forecast period owing to the developing industrialization, increased usage of preventative maintenance approaches, and rising rivalry to attain operational efficiency. The increasing emphasis placed by the manufacturing companies on optimum asset and resource utilisation, strict government regulations pertaining to workplace and employee safety, and strict quality control standards that businesses in the chemicals, oil & gas, and food & beverage industries are required to adhere in this region. Furthermore, because of the lower cost of labour in Asian countries such as China, India, and South Korea, many firms in the developed world opt to relocate their production bases to this region. Manufacturing businesses in the region are projected to expand as a result machine condition monitoring systems market are so expected to propel in this region.
Europe is projected to have the highest CAGR over the forecast period, owing to the increasing expansion of industrial units in this region, which has produced a significant demand for the machine condition monitoring market. The European machine condition monitoring sector is predicted to increase as a result of rising demand for manufacturing facilities across Europe, which has spurred the desire for automated solutions. Modern manufacturing facilities necessitate complex machinery and regular monitoring of equipment during the manufacturing process. The region's machine condition monitoring sector is growing as a result of increased industrialization and the increasing demand for heavy gear in contemporary manufacturing facilities which enhance the market growth in this region.
Some of the key players profiled in the Machine Condition Monitoring Market include Rockwell Automation Inc, Meggitt Sensing Systems, Emerson Electric Co, GE Bently Nevada, FLIR Systems Inc, Thermo Fisher Scientific Inc, Nippon Avionics Co., Ltd, SKF AB, Perkin Elmer Inc, Parker Kittiwake, Gastops Ltd, Thermo Fisher Scientific Inc, Honeywell Internationl and General Electric
In March 2023, Rockwell Automation Launches New FactoryTalk® Optix™, an Open, Scalable, Flexible HMI platform with Unlimited Options, FactoryTalk Optix is one of the five core solutions in FactoryTalk® Design Hub™. Industrial organizations can now transform their automation design capabilities with a more simplified, productive way to work powered by the cloud.
In Jan 2023, Meggitt announces partnership with Airbus to develop an eBuffer in support of ZEROe demonstrator, the eBuffer will be an important piece of the electrical system that will complement the Fuel Cell primary power source and therefore would be one of the integral components of the Airbus ZEROe demonstrator aircraft.
In Dec 2022, Rockwell Automation Partners with Fortinet to Secure Operational Technology Environments, by partnering, Fortinet and Rockwell Automation will be able to provide powerful cybersecurity protection to global customers through the convergence of advanced networking and security capabilities.
In Oct 2022, Meggitt launches iPRESS, long-range wireless tire pressure gauge, the new gauge delivers an enhanced user experience whilst verifying inflation pressure through the use of Parker Meggitt's breakthrough Wireless Tire Pressure Sensor (WTPS)
Monitoring Techniques Covered:
Offerings Covered:
Monitoring Processes Covered:
Industries Covered:
Regions Covered:
All the customers of this report will be entitled to receive one of the following free customization options: