Global Brush Motor Market: By Component, Type Power Output, Industry, Sales Channel, and Region - Market Size, Industry Dynamics, Opportunity Analysis and Forecast for 2025-2033

The global brush motor market occupies a distinctive position where steady, foundational demand converges with dynamic, forward-looking innovation, resulting in a compelling growth story for industry stakeholders. In terms of market size and financial outlook, the brush motor market was valued at approximately US$ 9.13 billion in 2024. Looking ahead, projections indicate a robust expansion trajectory, with the market expected to reach a valuation of US$ 17.50 billion by 2033. This growth corresponds to a compound annual growth rate (CAGR) of 7.50% during the forecast period from 2025 to 2033. Such an optimistic forecast reflects both the enduring demand from core sectors such as automotive and industrial machinery and the increasing adoption of brush motors in high-performance, specialized applications that require advanced capabilities.

The future of the brush motor market is particularly shaped by concentrated innovation aimed at high-performance and niche applications. As new technologies emerge and industries like e-mobility, medical robotics, and advanced manufacturing expand, the need for motors that deliver superior power, efficiency, and precision becomes critical. This innovation-driven growth complements the market's foundational base, ensuring a vibrant and evolving landscape. Together, these elements underpin a strong growth narrative that promises sustained opportunities and value creation for manufacturers, investors, and end-users alike.

Noteworthy Market Developments

Continuous innovation stands as a hallmark of the brush motor market's competitive landscape, driving manufacturers to relentlessly push the boundaries of power density, efficiency, and durability in their products. As technology advances and customer demands evolve, companies are compelled to develop motors that not only deliver higher performance but also operate more reliably over extended periods. This focus on innovation ensures that brush motors remain relevant across a wide range of applications, from industrial machinery to consumer electronics, where enhanced capabilities are increasingly critical.

Several key players dominate the industry, shaping its direction through cutting-edge research, strategic investments, and global reach. Notable companies include AMETEK, Nidec Corporation, ABB Ltd., Siemens, FAULHABER, and Maxon Motor, each bringing unique expertise and technological strengths to the market. These leaders are complemented by other significant manufacturers such as Johnson Electric and Schneider Electric, whose expansive operations contribute to the market's competitive intensity. Johnson Electric, for example, exemplifies the scale of competition with a global workforce exceeding 30,000 employees spread across more than 20 countries. This extensive presence not only highlights the company's capacity to serve diverse markets worldwide but also reflects the broad and dynamic nature of the brush motor industry.

Core Growth Drivers

The brush motor market is increasingly characterized by rapid innovation, particularly in high-performance applications that require specialized capabilities. Growth in the sector is being driven by emerging industries that demand motors tailored to their unique needs, such as e-mobility and medical robotics. These sectors are pushing the boundaries of what brush motors can achieve, necessitating advancements in power, precision, and efficiency. A clear example of this trend is Brose's Drive3 e-bike motor introduced in 2025. This motor operates on a robust 48-volt system. It delivers an impressive 95 Nm of torque along with 600 watts of peak power, showcasing how the e-mobility sector is driving the development of powerful, reliable motors designed to enhance performance and user experience in electric bicycles.

Emerging Opportunity Trends

A prominent trend within the brush motor market is the exceptional financial health demonstrated by its leading companies, which reflects sustained and robust demand from key automotive and industrial sectors. Far from signaling a market in decline, these strong financial results indicate a period of consolidation and growth, underscoring the market's resilience and ongoing relevance. For instance, Nidec Corporation reported record-breaking net sales of ¥2,607,094 million for its fiscal year 2025, highlighting the scale and stability of its operations. Similarly, Johnson Electric showcased an impressive US$3,072 million in sales from its Automotive Products Group alone, illustrating the significant contribution of the automotive sector to the company's revenues. These figures are not isolated successes but rather clear indicators of a market grounded in consistent, high-volume demand.

Barriers to Optimization

Navigating the complex and stringent global emissions and safety regulations presents a significant challenge that could potentially impede the growth of the brush motor market. As governments worldwide tighten environmental standards and enforce stricter safety requirements, manufacturers are compelled to invest heavily in research and development to ensure their products comply with these evolving regulations. This regulatory landscape often introduces additional costs and operational complexities, which can slow down product development cycles and limit the speed at which innovations reach the market.

Detailed Market Segmentation

By Power Output, brush motors with a power output below 750 watts occupy the most dominant and widely adopted segment in the market, reflecting their remarkable versatility and cost-effectiveness. These fractional-horsepower motors have become indispensable across a broad spectrum of consumer and industrial applications due to their ability to deliver reliable performance in a compact and affordable package. From everyday household appliances such as vacuum cleaners, blenders, and fans to portable power tools like drills and saws, these motors serve as the essential driving force behind many devices that people use daily.

By Industry, the transportation industry, with a particular emphasis on the automotive sector, stands as the predominant consumer within the brush motor market. This leading position is largely due to the ongoing and rapid integration of electronic systems in modern vehicles. As cars become increasingly sophisticated, they rely more heavily on electric motors to support a variety of functions that improve both comfort and convenience for passengers. In fact, a typical mid-range automobile today can contain around 40 individual electric motors, each responsible for powering different components. This number can rise significantly in luxury vehicles, where the count of electric motors may be twice as high, reflecting the greater number of features and advanced technologies incorporated into these models.

By Sales Channel, the aftermarket segment in the brush motor market is closely tied to the fundamental design characteristics of brushed motors. A key element of these motors is the carbon brushes, which play a crucial role in conducting electrical current to the commutator, enabling the motor to function. However, these carbon brushes are deliberately engineered as wear components. Due to their constant contact with the rotating commutator, they are subjected to continuous friction as well as electrical arcing during operation. This combination of mechanical and electrical stresses inevitably leads to gradual degradation over time.

By Type, the permanent magnet (PM) segment has emerged as the clear leader within the brush motor market, stemming from its distinct design advantages, offering both enhanced performance and cost-efficiency. At the core of this superiority is the use of permanent magnets to generate the magnetic field. This is a fundamental difference that sets PM motors apart from other types of brush motors. This design choice simplifies the internal construction of the motors, eliminating the need for additional components that are typically required to produce magnetic fields in alternative motor types. As a result, PM motors tend to be more compact and lightweight, characteristics that are highly valued across various applications where space and weight constraints are critical considerations.

Segment Breakdown

By Component

• Stator
• Rotor / Armature
• Brushes
• Commutator

By Type

• Permanent Magnet
• Shunt - Wound
• Series - Wound
• Compound Wound (Shunt + Series)

By Power Output

• Less than 750W o/p
• Between 750W and 75kW o/p
• Between 75kW and 375kW o/p
• Greater than 375kW o/p

By Industry

• Aerospace
• Automation
• Broadcast
• HVAC
• Material handling
• Medical
• Oil and Gas
• Power and Energy
• Robotics
• Security
• Transportation
• Other

By Sales Channel

• OEM
• Aftermarket

By Region

• North America
• The U.S.
• Canada
• Mexico
• Europe
• The U.K.
• Germany
• France
• Italy
• Russia
• Spain
• Poland
• Rest of Europe
• Asia Pacific
• China
• India
• Japan
• Australia & New Zealand
• ASEAN
• Rest of Asia Pacific
• South America
• Argentina
• Brazil
• Rest of South America
• Middle East & Africa (MEA)
• UAE
• Saudi Arabia
• South Africa
• Rest of MEA

Geography Breakdown

• The Asia-Pacific region firmly holds the top position in the brush motor market, commanding a substantial 49.75% share. This dominance is fueled not only by the sheer scale of manufacturing output but also by the financial strength of major corporate players within the region. What appears as a significant market share is actually the result of a deeply entrenched industrial ecosystem that supports and drives the sector forward.
• A prime example of this industrial might is Japan's Nidec Corporation, a global leader in brush motor production. For its fiscal year ending in 2025, Nidec reported record-breaking full-year net sales totaling ¥2,607,094 million, alongside a projected operating profit of ¥260 billion. Even more striking are the preliminary figures for just the first quarter of FY2025, which showed remarkable net sales of ¥637,899 million, underscoring the company's ongoing momentum and market influence.

Leading Market Participants

• Siemens AG
• Schneider Electric
• ABB Limited
• Nidec
• Johnson Electric Holdings Limited
• Allied Motion Inc.
• AMETEK Inc.
• Other Prominent Players