Global Automotive Fuel Tank Market Size Study & Forecast, by Capacity, Material, CNG Tank Type, and Regional Forecasts 2025-2035

Description

The Global Automotive Fuel Tank Market is estimated to be valued at approximately USD 19.27 billion in 2024 and is projected to expand steadily, registering a CAGR of 5.10% over the forecast period 2025-2035. Automotive fuel tanks, indispensable components of both conventional and alternative propulsion vehicles, are engineered to safely store fuel and supply it to the engine under varying conditions. As the automotive industry pivots toward stringent fuel efficiency standards, lightweight material innovation, and alternate fuel vehicle deployment, the demand for technologically superior, corrosion-resistant, and high-capacity fuel tanks is growing exponentially across vehicle segments. Advancements in CNG tank technologies and adoption of selective catalytic reduction (SCR) systems are further propelling the market.

A prominent factor contributing to this market's evolution is the rising penetration of alternative propulsion systems, including hybrid and hydrogen fuel cell vehicles, where specialized tank designs are required to meet high-pressure and thermal performance criteria. Moreover, the shift from traditional steel to lightweight materials like aluminum and high-density polyethylene (HDPE) has become central to reducing vehicle weight and increasing fuel economy, thereby transforming fuel tank design dynamics. CNG Type 4 composite tanks, offering enhanced safety and weight efficiency, are gaining strong traction particularly among commercial fleets. Additionally, regulatory mandates on emission reduction and evaporative control are urging OEMs to adopt advanced vapor recovery systems and tank architectures.

Regionally, North America remains a critical market, supported by an established automotive ecosystem, policy incentives for cleaner fuel vehicles, and robust infrastructure for gas-based transport. The U.S. leads in the deployment of NGVs and hydrogen mobility pilots, which has boosted the demand for next-gen composite tanks. Meanwhile, Asia Pacific is poised to dominate the growth trajectory due to the massive expansion of two-wheeler and small passenger vehicle fleets in countries like India, China, and Indonesia. These regions are experiencing rapid urbanization, infrastructural development, and rising disposable incomes, all of which drive higher automobile sales and, in turn, automotive fuel tank demand. Europe, bolstered by aggressive climate targets, continues to influence innovations in SCR-compatible tank systems and lightweight materials.

Major market player included in this report are:

BASF SE
Trican Well Service Ltd.
Croda International Plc.
M&D Industries of Louisiana, Inc.
Chevron Phillips Chemical Company
Aubin Group
Impact Fluid Solutions
Schlumberger Limited
Halliburton Company
Baker Hughes Company
TI Fluid Systems
Yachiyo Industry Co. Ltd.
Plastic Omnium Group
Unipres Corporation
Magna International Inc.

Global Automotive Fuel Tank Market Report Scope:

Historical Data - 2023, 2024
Base Year for Estimation - 2024
Forecast period - 2025-2035
Report Coverage - Revenue forecast, Company Ranking, Competitive Landscape, Growth factors, and Trends
Regional Scope - North America; Europe; Asia Pacific; Latin America; Middle East & Africa
Customization Scope - Free report customization (equivalent up to 8 analysts' working hours) with purchase. Addition or alteration to country, regional & segment scope*

The objective of the study is to define market sizes of different segments & countries in recent years and to forecast the values for the coming years. The report is designed to incorporate both qualitative and quantitative aspects of the industry within the countries involved in the study. The report also provides detailed information about crucial aspects, such as driving factors and challenges, which will define the future growth of the market. Additionally, it incorporates potential opportunities in micro-markets for stakeholders to invest, along with a detailed analysis of the competitive landscape and product offerings of key players. The detailed segments and sub-segments of the market are explained below:

By Capacity:

<45L
45L-70L
70L

By Material:

Aluminum
Plastic
Steel

By CNG Tank Type:

Type 1
Type 2
Type 3
Type 4

By Propulsion:

Hybrid
Hydrogen
Internal Combustion Engine (ICE)
Natural Gas Vehicle (NGV)

By 2-Wheeler Type:

Motorcycle
Moped

By SCR Technology

By Region:

North America
U.S.
Canada
Europe
UK
Germany
France
Spain
Italy
Rest of Europe
Asia Pacific
China
India
Japan
Australia
South Korea
Rest of Asia Pacific
Latin America
Brazil
Mexico
Middle East & Africa
UAE
Saudi Arabia
South Africa
Rest of Middle East & Africa

Key Takeaways:

Market Estimates & Forecast for 10 years from 2025 to 2035.
Annualized revenues and regional level analysis for each market segment.
Detailed analysis of geographical landscape with Country level analysis of major regions.
Competitive landscape with information on major players in the market.
Analysis of key business strategies and recommendations on future market approach.
Analysis of competitive structure of the market.
Demand side and supply side analysis of the market.

Chapter 1. Global Automotive Fuel Tank Market Report Scope & Methodology

1.1. Research Objective
1.2. Research Methodology
- 1.2.1. Forecast Model
- 1.2.2. Desk Research
- 1.2.3. Top-Down and Bottom-Up Approach
1.3. Research Attributes
1.4. Scope of the Study
- 1.4.1. Market Definition
- 1.4.2. Market Segmentation
1.5. Research Assumption
- 1.5.1. Inclusion & Exclusion
- 1.5.2. Limitations
- 1.5.3. Years Considered for the Study

Chapter 2. Executive Summary

2.1. CEO/CXO Standpoint
2.2. Strategic Insights
2.3. ESG Analysis
2.4. Key Findings

Chapter 3. Global Automotive Fuel Tank Market Forces Analysis

3.1. Market Forces Shaping the Global Automotive Fuel Tank Market (2024-2035)
3.2. Drivers
- 3.2.1. Adoption of Lightweight Materials for Fuel Economy
- 3.2.2. Growth of Alternative Propulsion Systems (CNG, Hydrogen, Hybrid)
3.3. Restraints
- 3.3.1. High Cost of Advanced Composite and Aluminum Tanks
- 3.3.2. Stringent Safety and Certification Requirements
3.4. Opportunities
- 3.4.1. Rapid Motorization in Asia Pacific and Latin America
- 3.4.2. Expansion of CNG and Hydrogen Refueling Infrastructure

Chapter 4. Global Automotive Fuel Tank Industry Analysis

4.1. Porter's Five Forces Model
- 4.1.1. Bargaining Power of Buyers
- 4.1.2. Bargaining Power of Suppliers
- 4.1.3. Threat of New Entrants
- 4.1.4. Threat of Substitutes
- 4.1.5. Competitive Rivalry
4.2. Porter's Five Forces Forecast Model (2024-2035)
4.3. PESTEL Analysis
- 4.3.1. Political
- 4.3.2. Economical
- 4.3.3. Social
- 4.3.4. Technological
- 4.3.5. Environmental
- 4.3.6. Legal
4.4. Top Investment Opportunities
4.5. Top Winning Strategies (2025)
4.6. Market Share Analysis (2024-2025)
4.7. Global Pricing Analysis and Trends (2025)
4.8. Analyst Recommendation & Conclusion

Chapter 5. Global Automotive Fuel Tank Market Size & Forecasts by Capacity 2025-2035

5.1. Market Overview
5.2. <45L
- 5.2.1. Top Countries-Estimates & Forecasts, 2024-2035
- 5.2.2. Market Size Analysis by Region, 2025-2035
5.3. 45L-70L
- 5.3.1. Top Countries-Estimates & Forecasts, 2024-2035
- 5.3.2. Market Size Analysis by Region, 2025-2035
5.4. >70L
- 5.4.1. Top Countries-Estimates & Forecasts, 2024-2035
- 5.4.2. Market Size Analysis by Region, 2025-2035

Chapter 6. Global Automotive Fuel Tank Market Size & Forecasts by Material 2025-2035

6.1. Market Overview
6.2. Aluminum
- 6.2.1. Top Countries-Estimates & Forecasts, 2024-2035
- 6.2.2. Market Size Analysis by Region, 2025-2035
6.3. Plastic
- 6.3.1. Top Countries-Estimates & Forecasts, 2024-2035
- 6.3.2. Market Size Analysis by Region, 2025-2035
6.4. Steel
- 6.4.1. Top Countries-Estimates & Forecasts, 2024-2035
- 6.4.2. Market Size Analysis by Region, 2025-2035

Chapter 7. Global Automotive Fuel Tank Market Size & Forecasts by Region 2025-2035

7.1. Market, Regional Snapshot
7.2. Top Leading & Emerging Countries
7.3. North America Market
- 7.3.1. U.S. Market
  - 7.3.1.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.3.1.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.3.2. Canada Market
  - 7.3.2.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.3.2.2. Material Breakdown-Estimates & Forecasts, 2025-2035
7.4. Europe Market
- 7.4.1. UK Market
  - 7.4.1.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.4.1.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.4.2. Germany Market
  - 7.4.2.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.4.2.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.4.3. France Market
  - 7.4.3.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.4.3.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.4.4. Spain Market
  - 7.4.4.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.4.4.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.4.5. Italy Market
  - 7.4.5.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.4.5.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.4.6. Rest of Europe Market
  - 7.4.6.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.4.6.2. Material Breakdown-Estimates & Forecasts, 2025-2035
7.5. Asia Pacific Market
- 7.5.1. China Market
  - 7.5.1.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.5.1.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.5.2. India Market
  - 7.5.2.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.5.2.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.5.3. Japan Market
  - 7.5.3.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.5.3.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.5.4. Australia Market
  - 7.5.4.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.5.4.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.5.5. South Korea Market
  - 7.5.5.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.5.5.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.5.6. Rest of Asia Pacific Market
  - 7.5.6.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.5.6.2. Material Breakdown-Estimates & Forecasts, 2025-2035
7.6. Latin America Market
- 7.6.1. Brazil Market
  - 7.6.1.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.6.1.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.6.2. Mexico Market
  - 7.6.2.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.6.2.2. Material Breakdown-Estimates & Forecasts, 2025-2035
7.7. Middle East & Africa Market
- 7.7.1. UAE Market
  - 7.7.1.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.7.1.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.7.2. Saudi Arabia Market
  - 7.7.2.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.7.2.2. Material Breakdown-Estimates & Forecasts, 2025-2035
- 7.7.3. South Africa Market
  - 7.7.3.1. Capacity Breakdown-Estimates & Forecasts, 2025-2035
  - 7.7.3.2. Material Breakdown-Estimates & Forecasts, 2025-2035

Chapter 8. Competitive Intelligence

8.1. Top Market Strategies
8.2. BASF SE
- 8.2.1. Company Overview
- 8.2.2. Key Executives
- 8.2.3. Company Snapshot
- 8.2.4. Financial Performance (Subject to Data Availability)
- 8.2.5. Product/Services Portfolio
- 8.2.6. Recent Development
- 8.2.7. Market Strategies
- 8.2.8. SWOT Analysis
8.3. Trican Well Service Ltd.
8.4. Croda International Plc.
8.5. M&D Industries of Louisiana, Inc.
8.6. Chevron Phillips Chemical Company
8.7. Aubin Group
8.8. Impact Fluid Solutions
8.9. Schlumberger Limited
8.10. Halliburton Company
8.11. Baker Hughes Company
8.12. TI Fluid Systems
8.13. Yachiyo Industry Co. Ltd.
8.14. Plastic Omnium Group
8.15. Unipres Corporation
8.16. Magna International Inc.