Global Extruded Polypropylene (XPP) Foam Market Size Study & Forecast, by Type, End-use, and Regional Forecasts 2025-2035

PUBLISHED: July 28, 2025

PAGES: 285 Pages

DELIVERY TIME: 2-3 business days

ADD TO COMPARE

SELECT AN OPTION

Description

The Global Extruded Polypropylene (XPP) Foam Market is valued at approximately USD 1.38 billion in 2024 and is anticipated to expand at a compound annual growth rate (CAGR) of 6.50% over the forecast period from 2025 to 2035. Extruded polypropylene foam, owing to its remarkable resilience, high heat resistance, and recyclability, has emerged as a preferred solution across diverse industries including automotive, packaging, construction, and furniture. As consumer expectations veer toward eco-conscious and lightweight materials, manufacturers are leaning on XPP foam to strike the delicate balance between functionality and sustainability. Notably, the automotive industry is leveraging XPP's lightweight and energy-absorbing characteristics to enhance fuel efficiency and passenger safety, in line with regulatory frameworks and emission norms.

Moreover, the material's suitability for thermoforming and structural durability has led to increased adoption in reusable packaging applications and protective cushioning solutions. Particularly within packaging and logistics, where e-commerce boom and global trade expansion continue to challenge supply chains, XPP foam offers a reliable solution for impact protection and insulation. The growing preference for flexible, lightweight construction solutions is also spurring demand across the building & construction sector. The rising adoption of advanced foaming technologies, coupled with the increasing integration of closed-loop recycling systems, is amplifying the commercial potential of XPP foam as a sustainable alternative to conventional polymeric materials.

From a regional perspective, North America remains a dominant player in the global XPP foam market landscape, driven by mature automotive manufacturing hubs, cutting-edge R&D infrastructure, and an emphasis on lightweight material adoption. Meanwhile, the Asia Pacific region is witnessing the fastest growth, fueled by rapid industrialization, urban development, and government support for sustainable manufacturing practices in countries like China, India, and Japan. The region's thriving automotive sector, coupled with growing investment in smart packaging and green building materials, is propelling demand. Europe, on the other hand, continues to lead in innovation with stringent regulations promoting circular economy practices and environmental performance, pushing forward the use of recyclable and high-performance foam products.

Major market players included in this report are:

BASF SE
Borealis AG
DS Smith Plc
JSP Corporation
Pregis LLC
Furukawa Electric Co., Ltd.
Kaneka Corporation
Toray Industries Inc.
Sekisui Voltek, LLC
Zotefoams Plc
Hanwha Solutions
Mitsui Chemicals Inc.
Sonoco Products Company
Recticel N.V.
The Woodbridge Group

Global Extruded Polypropylene (XPP) Foam Market Report Scope:

Historical Data - 2023, 2024
Base Year for Estimation - 2024
Forecast period - 2025-2035
Report Coverage - Revenue forecast, Company Ranking, Competitive Landscape, Growth factors, and Trends
Regional Scope - North America; Europe; Asia Pacific; Latin America; Middle East & Africa
Customization Scope - Free report customization (equivalent up to 8 analysts' working hours) with purchase. Addition or alteration to country, regional & segment scope*

The objective of the study is to define market sizes of different segments & countries in recent years and to forecast the values for the coming years. The report is designed to incorporate both qualitative and quantitative aspects of the industry within the countries involved in the study. The report also provides detailed information about crucial aspects, such as driving factors and challenges, which will define the future growth of the market. Additionally, it incorporates potential opportunities in micro-markets for stakeholders to invest, along with a detailed analysis of the competitive landscape and product offerings of key players.

The detailed segments and sub-segments of the market are explained below:

By Type:

Rigid PVC
Flexible PVC

By End-use:

Automotive
Packaging
Building & Construction
Furniture & Bedding

By Region:

North America
U.S.
Canada
Europe
UK
Germany
France
Spain
Italy
Rest of Europe
Asia Pacific
China
India
Japan
Australia
South Korea
Rest of Asia Pacific
Latin America
Brazil
Mexico
Middle East & Africa
UAE
Saudi Arabia
South Africa
Rest of Middle East & Africa

Key Takeaways:

Market Estimates & Forecast for 10 years from 2025 to 2035.
Annualized revenues and regional level analysis for each market segment.
Detailed analysis of geographical landscape with Country level analysis of major regions.
Competitive landscape with information on major players in the market.
Analysis of key business strategies and recommendations on future market approach.
Analysis of competitive structure of the market.
Demand side and supply side analysis of the market.

Chapter 1. Global Extruded Polypropylene (XPP) Foam Market Report Scope & Methodology

1.1. Research Objective
1.2. Research Methodology
- 1.2.1. Forecast Model
- 1.2.2. Desk Research
- 1.2.3. Top Down and Bottom-Up Approach
1.3. Research Attributes
1.4. Scope of the Study
- 1.4.1. Market Definition
- 1.4.2. Market Segmentation
1.5. Research Assumption
- 1.5.1. Inclusion & Exclusion
- 1.5.2. Limitations
- 1.5.3. Years Considered for the Study

Chapter 2. Executive Summary

2.1. CEO/CXO Standpoint
2.2. Strategic Insights
2.3. ESG Analysis
2.4. Key Findings

Chapter 3. Global Extruded Polypropylene (XPP) Foam Market Forces Analysis

3.1. Market Forces Shaping the Global Extruded Polypropylene (XPP) Foam Market (2024-2035)
3.2. Drivers
- 3.2.1. Rising demand for lightweight and recyclable materials in the automotive sector
- 3.2.2. Expanding applications in packaging and logistics driven by e-commerce
3.3. Restraints
- 3.3.1. Volatility in raw material prices and supply chain disruptions
- 3.3.2. Regulatory constraints and availability of substitutes in certain end-use sectors
3.4. Opportunities
- 3.4.1. Surge in green building projects and sustainable construction practices
- 3.4.2. Technological innovations in foaming processes and closed-loop recycling

Chapter 4. Global Extruded Polypropylene (XPP) Foam Industry Analysis

4.1. Porter's 5 Forces Model
- 4.1.1. Bargaining Power of Buyer
- 4.1.2. Bargaining Power of Supplier
- 4.1.3. Threat of New Entrants
- 4.1.4. Threat of Substitutes
- 4.1.5. Competitive Rivalry
4.2. Porter's 5 Force Forecast Model (2024-2035)
4.3. PESTEL Analysis
- 4.3.1. Political
- 4.3.2. Economical
- 4.3.3. Social
- 4.3.4. Technological
- 4.3.5. Environmental
- 4.3.6. Legal
4.4. Top Investment Opportunities
4.5. Top Winning Strategies (2025)
4.6. Market Share Analysis (2024-2025)
4.7. Global Pricing Analysis and Trends 2025
4.8. Analyst Recommendation & Conclusion

Chapter 5. Global Extruded Polypropylene (XPP) Foam Market Size & Forecasts by Type 2025-2035

5.1. Market Overview
5.2. Global Extruded Polypropylene (XPP) Foam Market Performance - Potential Analysis (2025)
5.3. Rigid PVC
- 5.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 5.3.2. Market Size Analysis, by Region, 2025-2035
5.4. Flexible PVC
- 5.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 5.4.2. Market Size Analysis, by Region, 2025-2035

Chapter 6. Global Extruded Polypropylene (XPP) Foam Market Size & Forecasts by End-use 2025-2035

6.1. Market Overview
6.2. Global Extruded Polypropylene (XPP) Foam Market Performance - Potential Analysis (2025)
6.3. Automotive
- 6.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.3.2. Market Size Analysis, by Region, 2025-2035
6.4. Packaging
- 6.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.4.2. Market Size Analysis, by Region, 2025-2035
6.5. Building & Construction
- 6.5.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.5.2. Market Size Analysis, by Region, 2025-2035
6.6. Furniture & Bedding
- 6.6.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.6.2. Market Size Analysis, by Region, 2025-2035

Chapter 7. Global Extruded Polypropylene (XPP) Foam Market Size & Forecasts by Region 2025-2035

7.1. Extruded Polypropylene (XPP) Foam Market, Regional Market Snapshot
7.2. Top Leading & Emerging Countries
7.3. North America Extruded Polypropylene (XPP) Foam Market
- 7.3.1. U.S.
  - 7.3.1.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.3.1.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.3.2. Canada
  - 7.3.2.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.3.2.2. End-use Breakdown Size & Forecasts, 2025-2035
7.4. Europe Extruded Polypropylene (XPP) Foam Market
- 7.4.1. UK
  - 7.4.1.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.4.1.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.4.2. Germany
  - 7.4.2.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.4.2.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.4.3. France
  - 7.4.3.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.4.3.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.4.4. Spain
  - 7.4.4.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.4.4.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.4.5. Italy
  - 7.4.5.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.4.5.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.4.6. Rest of Europe
  - 7.4.6.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.4.6.2. End-use Breakdown Size & Forecasts, 2025-2035
7.5. Asia Pacific Extruded Polypropylene (XPP) Foam Market
- 7.5.1. China
  - 7.5.1.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.5.1.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.5.2. India
  - 7.5.2.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.5.2.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.5.3. Japan
  - 7.5.3.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.5.3.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.5.4. Australia
  - 7.5.4.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.5.4.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.5.5. South Korea
  - 7.5.5.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.5.5.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.5.6. Rest of Asia Pacific
  - 7.5.6.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.5.6.2. End-use Breakdown Size & Forecasts, 2025-2035
7.6. Latin America Extruded Polypropylene (XPP) Foam Market
- 7.6.1. Brazil
  - 7.6.1.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.6.1.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.6.2. Mexico
  - 7.6.2.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.6.2.2. End-use Breakdown Size & Forecasts, 2025-2035
7.7. Middle East & Africa Extruded Polypropylene (XPP) Foam Market
- 7.7.1. UAE
  - 7.7.1.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.7.1.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.7.2. Saudi Arabia
  - 7.7.2.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.7.2.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.7.3. South Africa
  - 7.7.3.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.7.3.2. End-use Breakdown Size & Forecasts, 2025-2035
- 7.7.4. Rest of Middle East & Africa
  - 7.7.4.1. Type Breakdown Size & Forecasts, 2025-2035
  - 7.7.4.2. End-use Breakdown Size & Forecasts, 2025-2035

Chapter 8. Competitive Intelligence

8.1. Top Market Strategies
8.2. BASF SE
- 8.2.1. Company Overview
- 8.2.2. Key Executives
- 8.2.3. Company Snapshot
- 8.2.4. Financial Performance (Subject to Data Availability)
- 8.2.5. Product/Services Port
- 8.2.6. Recent Development
- 8.2.7. Market Strategies
- 8.2.8. SWOT Analysis
8.3. Borealis AG
8.4. DS Smith Plc
8.5. JSP Corporation
8.6. Pregis LLC
8.7. Furukawa Electric Co., Ltd.
8.8. Kaneka Corporation
8.9. Toray Industries Inc.
8.10. Sekisui Voltek, LLC
8.11. Zotefoams Plc
8.12. Hanwha Solutions
8.13. Mitsui Chemicals Inc.
8.14. Sonoco Products Company
8.15. Recticel N.V.
8.16. The Woodbridge Group