Global One Component Polyurethane Foam Market Size Study & Forecast, by Foam Type, Application, Density, Additives and Modifiers, Form, and Regional Forecasts 2025-2035

The Global One Component Polyurethane Foam Market is valued at approximately USD 55.11 billion in 2024 and is projected to expand at a compound annual growth rate (CAGR) of 4.20% during the forecast period from 2025 to 2035. One component polyurethane (OCF) foam has established itself as a linchpin across multiple industries for its unique ability to cure with ambient humidity, forming strong, durable, and insulating foams with minimal effort. These materials are frequently used in sealing, bonding, and insulating applications due to their excellent adhesion, structural integrity, and moisture resistance. As rapid urbanization continues to reshape the global landscape, especially in emerging economies, OCF foam is increasingly being embraced within the construction and packaging sectors for its energy-efficient and cost-effective attributes.

A significant catalyst fueling the market is the booming construction sector, particularly the rise of green building initiatives and smart insulation systems. The demand for high-performance insulating materials that comply with energy-saving mandates has led manufacturers to reengineer OCF formulations with reduced emissions and enhanced fire retardancy. Simultaneously, the automotive and electronics sectors are tapping into the lightweight and vibration-dampening benefits of polyurethane foams, especially in electric vehicle manufacturing and consumer electronics packaging. The expanding usage of flame retardants, blowing agents, and custom additives has allowed OCF products to be tailored with precision for end-use specific applications, propelling their global demand.

Geographically, North America is poised to lead the charge due to a strong push toward sustainable building materials, government mandates promoting energy-efficient structures, and the region's early adoption of advanced chemical technologies. Europe, too, maintains robust momentum with its eco-conscious construction codes and circular economy model encouraging low-emission polyurethane formulations. However, it's Asia Pacific that is expected to experience the fastest growth, driven by increased investment in residential and infrastructure projects across India, China, and Southeast Asia. These developments, coupled with rising per capita disposable income and industrial modernization, are amplifying the region's demand for high-quality OCF materials.

Major market players included in this report are:

• BASF SE
• Henkel AG & Co. KGaA
• Dow Inc.
• Sika AG
• 3M Company
• Huntsman Corporation
• RPM International Inc.
• Selena Group
• Akkim Construction Chemicals
• Pidilite Industries Ltd.
• Saint-Gobain S.A.
• Tremco Incorporated
• Fosroc International Limited
• Illinois Tool Works Inc.
• H.B. Fuller Company

Global One Component Polyurethane Foam Market Report Scope:

• Historical Data - 2023, 2024
• Base Year for Estimation - 2024
• Forecast period - 2025-2035
• Report Coverage - Revenue forecast, Company Ranking, Competitive Landscape, Growth factors, and Trends
• Regional Scope - North America; Europe; Asia Pacific; Latin America; Middle East & Africa
• Customization Scope - Free report customization (equivalent up to 8 analysts' working hours) with purchase. Addition or alteration to country, regional & segment scope*

The objective of the study is to define market sizes of different segments & countries in recent years and to forecast the values for the coming years. The report is designed to incorporate both qualitative and quantitative aspects of the industry within the countries involved in the study. The report also provides detailed information about crucial aspects, such as driving factors and challenges, which will define the future growth of the market. Additionally, it incorporates potential opportunities in micro-markets for stakeholders to invest, along with a detailed analysis of the competitive landscape and product offerings of key players. The detailed segments and sub-segments of the market are explained below:

By Foam Type:

• Open-cell Foam
• Closed-cell Foam

By Application:

• Automotive
• Construction
• Packaging
• Furniture
• Electronics

By Density:

• Low Density
• Medium Density
• High Density

By Additives and Modifiers:

• Flame Retardants
• Colorants
• Catalysts
• Blowing Agents

By Form:

• Sheets
• Blocks
• Molded Parts
• Spray Foam

By Region:

• North America
• U.S.
• Canada
• Europe
• UK
• Germany
• France
• Spain
• Italy
• Rest of Europe
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• Rest of Asia Pacific
• Latin America
• Brazil
• Mexico
• Middle East & Africa
• UAE
• Saudi Arabia
• South Africa
• Rest of Middle East & Africa

Key Takeaways:

• Market Estimates & Forecast for 10 years from 2025 to 2035.
• Annualized revenues and regional level analysis for each market segment.
• Detailed analysis of geographical landscape with Country level analysis of major regions.
• Competitive landscape with information on major players in the market.
• Analysis of key business strategies and recommendations on future market approach.
• Analysis of competitive structure of the market.
• Demand side and supply side analysis of the market.