Global Explosion Proof Valve Market Size study & Forecast, by Type of Actuation, by Pressure Rating, by Material of Construction, by Application Area, by Operating Voltage and Regional Forecasts 2025-2035

Description

The Global Explosion Proof Valve Market is valued approximately at USD 1.2 billion in 2024 and is anticipated to grow with a robust CAGR of 8.90% over the forecast period 2025-2035. Explosion proof valves are specialized safety devices engineered to withstand and contain internal explosions caused by flammable gases, vapors, or dust within industrial systems. These valves play a vital role in isolating or controlling hazardous flow streams to prevent catastrophic damage in high-risk operating environments. As industries pivot toward enhanced safety and compliance with international explosion protection standards, the market for these valves has gained remarkable momentum. Rising industrial automation, expansion of oil and gas infrastructure, and growing awareness of explosion prevention technologies are key factors fueling this growth. Increasing adoption of Industry 4.0 frameworks, where safety systems are integrated with intelligent control platforms, further amplifies demand. As regulatory frameworks tighten around explosion prevention and process safety, explosion proof valves are transitioning from being optional equipment to indispensable safety components across multiple industrial domains.

Driven by the exponential rise in energy demand and the modernization of chemical processing facilities, the adoption of explosion proof valves has become a strategic priority for plant operators. These valves are designed not only to mitigate the risk of explosion but also to ensure uninterrupted operational continuity, a crucial aspect in mission-critical environments. According to industrial safety data, over 70% of incidents in chemical and petrochemical plants are linked to equipment failure or inadequate containment systems-issues that explosion proof valves effectively address. Furthermore, advancements in valve design, such as compact enclosures, precision sealing, and corrosion-resistant alloys, have elevated performance benchmarks. As energy infrastructure projects expand across Asia Pacific, North America, and the Middle East, the rising requirement for explosion-resistant control solutions continues to open new avenues for market expansion. Nonetheless, high installation costs and complex maintenance remain moderate restraints. Yet, the long-term operational savings and enhanced safety assurance they provide outweigh initial investments, positioning explosion proof valves as a cornerstone of modern industrial safety systems.

The detailed segments and sub-segments included in the report are:

By Type of Actuation:

Direct Acting
Indirect Acting

By Pressure Rating:

Low Pressure (up to 150 PSI)
Medium Pressure (151-300 PSI)

By Material of Construction:

Brass
Stainless Steel

By Application Area:

Oil and Gas Industry
Chemical Processing

By Operating Voltage:

Low Voltage (Below 24V)
Medium Voltage (24V-110V)

By Region:

North America

U.S.
Canada

Europe

UK
Germany
France
Spain
Italy
Rest of Europe

Asia Pacific

China
India
Japan
Australia
South Korea
Rest of Asia Pacific

Latin America

Brazil
Mexico

Middle East & Africa

UAE
Saudi Arabia
South Africa
Rest of Middle East & Africa

Direct Acting Valves are Expected to Dominate the Market

Direct acting valves are projected to maintain their dominance in the explosion proof valve market throughout the forecast period. Their reliability, swift response time, and ability to operate independently of external pilot pressure make them the preferred choice for safety-critical applications. These valves are extensively employed in hazardous industrial sectors such as oil and gas, petrochemicals, and power generation, where rapid actuation and robust containment are non-negotiable. Moreover, their simple configuration and reduced maintenance requirements enhance operational uptime, making them particularly suitable for remote installations and continuous flow systems. As industries gravitate toward smarter automation ecosystems, direct acting valves are increasingly being integrated with IoT-enabled safety controls and predictive maintenance software, strengthening their market footprint. Indirect acting valves, while growing steadily, are more commonly adopted in systems demanding higher flow rates and controlled actuation precision, underscoring a complementary role within the broader market landscape.

Stainless Steel Valves Lead in Revenue Contribution

By material, stainless steel explosion proof valves currently contribute the largest share of the market's revenue. The dominance of stainless steel arises from its superior corrosion resistance, durability under high temperatures, and ability to withstand aggressive chemical media-attributes vital for both oil and chemical industries. Stainless steel variants are extensively used in marine and offshore drilling applications where moisture, salinity, and pressure extremes demand uncompromised performance. Moreover, their compatibility with both oil-based and water-based mediums makes them highly versatile. The recent introduction of advanced grades such as duplex and super-austenitic stainless steels has further extended their lifespan and reliability. Meanwhile, brass valves are gaining popularity in low-pressure systems and compact assemblies due to their cost-efficiency and machinability. Nevertheless, stainless steel remains the material of choice for high-stakes environments where performance integrity directly correlates with operational safety.

The key regions considered for the Global Explosion Proof Valve Market study include North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa. North America currently dominates the global market due to its mature industrial infrastructure, stringent safety regulations, and early adoption of explosion proof technologies. The region's robust presence in oil & gas extraction, chemical processing, and power generation continues to fuel steady demand for advanced safety components. Meanwhile, Asia Pacific is expected to record the fastest growth over the forecast period, driven by accelerating industrialization, the expansion of manufacturing sectors, and the development of new refineries and petrochemical plants in China, India, and Southeast Asia. Europe remains a critical hub owing to its regulatory rigor and technological innovation in explosion protection equipment, while Latin America and the Middle East & Africa represent emerging growth zones as industrial investments in energy and process safety increase across these regions.

Major market players included in this report are:

Emerson Electric Co.
Schneider Electric SE
Siemens AG
Honeywell International Inc.
Parker Hannifin Corporation
Rotork plc
Ashcroft Inc.
Samson AG
Metso Corporation
Festo SE & Co. KG
IMI plc
ABB Ltd.
Flowserve Corporation
Velan Inc.
SMC Corporation

Global Explosion Proof Valve Market Report Scope:

Historical Data - 2023, 2024
Base Year for Estimation - 2024
Forecast period - 2025-2035
Report Coverage - Revenue forecast, Company Ranking, Competitive Landscape, Growth factors, and Trends
Regional Scope - North America; Europe; Asia Pacific; Latin America; Middle East & Africa
Customization Scope - Free report customization (equivalent to up to 8 analysts' working hours) with purchase. Addition or alteration to country, regional & segment scope*

The objective of the study is to define market sizes of different segments & countries in recent years and to forecast the values for the coming years. The report is designed to incorporate both qualitative and quantitative aspects of the industry within the countries involved in the study. The report also provides detailed information about crucial aspects, such as driving factors and challenges, which will define the future growth of the market. Additionally, it incorporates potential opportunities in micro-markets for stakeholders to invest, along with a detailed analysis of the competitive landscape and product offerings of key players. The detailed segments and sub-segments of the market are explained below:

Key Takeaways:

Market Estimates & Forecast for 10 years from 2025 to 2035.
Annualized revenues and regional-level analysis for each market segment.
Detailed analysis of the geographical landscape with country-level analysis of major regions.
Competitive landscape with information on major players in the market.
Analysis of key business strategies and recommendations on future market approach.
Analysis of the competitive structure of the market.
Demand side and supply side analysis of the market.

Chapter 1. Global Explosion Proof Valve Market Report Scope & Methodology

1.1. Research Objective
1.2. Research Methodology
- 1.2.1. Forecast Model
- 1.2.2. Desk Research
- 1.2.3. Top Down and Bottom-Up Approach
1.3. Research Attributes
1.4. Scope of the Study
- 1.4.1. Market Definition
- 1.4.2. Market Segmentation
1.5. Research Assumption
- 1.5.1. Inclusion & Exclusion
- 1.5.2. Limitations
- 1.5.3. Years Considered for the Study

Chapter 2. Executive Summary

2.1. CEO/CXO Standpoint
2.2. Strategic Insights
2.3. ESG Analysis
2.4. key Findings

Chapter 3. Global Explosion Proof Valve Market Forces Analysis

3.1. Market Forces Shaping The Global Explosion Proof Valve Market (2024-2035)
3.2. Drivers
- 3.2.1. industries pivot toward enhanced safety and compliance with international explosion protection standards
- 3.2.2. Rising industrial automation, expansion of oil and gas infrastructure
3.3. Restraints
- 3.3.1. high installation costs
3.4. Opportunities
- 3.4.1. long-term operational savings and enhanced safety assurance

Chapter 4. Global Explosion Proof Valve Industry Analysis

4.1. Porter's 5 Forces Model
- 4.1.1. Bargaining Power of Buyer
- 4.1.2. Bargaining Power of Supplier
- 4.1.3. Threat of New Entrants
- 4.1.4. Threat of Substitutes
- 4.1.5. Competitive Rivalry
4.2. Porter's 5 Force Forecast Model (2024-2035)
4.3. PESTEL Analysis
- 4.3.1. Political
- 4.3.2. Economical
- 4.3.3. Social
- 4.3.4. Technological
- 4.3.5. Environmental
- 4.3.6. Legal
4.4. Top Investment Opportunities
4.5. Top Winning Strategies (2025)
4.6. Market Share Analysis (2024-2025)
4.7. Global Pricing Analysis And Trends 2025
4.8. Analyst Recommendation & Conclusion

Chapter 5. Global Explosion Proof Valve Market Size & Forecasts by Type of Application 2025-2035

5.1. Market Overview
5.2. Global Explosion Proof Valve Market Performance - Potential Analysis (2025)
5.3. Direct Acting
- 5.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 5.3.2. Market size analysis, by region, 2025-2035
5.4. Indirect Acting
- 5.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 5.4.2. Market size analysis, by region, 2025-2035

Chapter 6. Global Explosion Proof Valve Market Size & Forecasts by Pressure Rating 2025-2035

6.1. Market Overview
6.2. Global Explosion Proof Valve Market Performance - Potential Analysis (2025)
6.3. Low Pressure (up to 150 PSI)
- 6.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.3.2. Market size analysis, by region, 2025-2035
6.4. Medium Pressure (151-300 PSI)
- 6.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.4.2. Market size analysis, by region, 2025-2035

Chapter 7. Global Explosion Proof Valve Market Size & Forecasts by Material of construction 2025-2035

7.1. Market Overview
7.2. Global Explosion Proof Valve Market Performance - Potential Analysis (2025)
7.3. Brass
- 7.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 7.3.2. Market size analysis, by region, 2025-2035
7.4. Stainless Steel
- 7.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 7.4.2. Market size analysis, by region, 2025-2035

Chapter 8. Global Explosion Proof Valve Market Size & Forecasts by Application Area 2025-2035

8.1. Market Overview
8.2. Global Explosion Proof Valve Market Performance - Potential Analysis (2025)
8.3. Oil and Gas Industry
- 8.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 8.3.2. Market size analysis, by region, 2025-2035
8.4. Chemical Processing
- 8.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 8.4.2. Market size analysis, by region, 2025-2035

Chapter 9. Global Explosion Proof Valve Market Size & Forecasts by Operating Voltage 2025-2035

9.1. Market Overview
9.2. Global Explosion Proof Valve Market Performance - Potential Analysis (2025)
9.3. Low Voltage (Below 24V)
- 9.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 9.3.2. Market size analysis, by region, 2025-2035
9.4. Medium Voltage (24V-110V)
- 9.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 9.4.2. Market size analysis, by region, 2025-2035

Chapter 10. Global Explosion Proof Valve Market Size & Forecasts by Region 2025-2035

10.1. Growth Explosion Proof Valve Market, Regional Market Snapshot
10.2. Top Leading & Emerging Countries
10.3. North America Explosion Proof Valve Market
- 10.3.1. U.S. Explosion Proof Valve Market
  - 10.3.1.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.3.1.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.3.1.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.3.1.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.3.1.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.3.2. Canada Explosion Proof Valve Market
  - 10.3.2.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.3.2.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.3.2.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.3.2.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.3.2.5. Operating Voltage breakdown size & forecasts, 2025-2035
10.4. Europe Explosion Proof Valve Market
- 10.4.1. UK Explosion Proof Valve Market
  - 10.4.1.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.4.1.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.4.1.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.4.1.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.4.1.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.4.2. Germany Explosion Proof Valve Market
  - 10.4.2.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.4.2.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.4.2.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.4.2.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.4.2.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.4.3. France Explosion Proof Valve Market
  - 10.4.3.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.4.3.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.4.3.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.4.3.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.4.3.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.4.4. Spain Explosion Proof Valve Market
  - 10.4.4.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.4.4.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.4.4.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.4.4.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.4.4.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.4.5. Italy Explosion Proof Valve Market
  - 10.4.5.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.4.5.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.4.5.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.4.5.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.4.5.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.4.6. Rest of Europe Explosion Proof Valve Market
  - 10.4.6.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.4.6.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.4.6.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.4.6.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.4.6.5. Operating Voltage breakdown size & forecasts, 2025-2035
10.5. Asia Pacific Explosion Proof Valve Market
- 10.5.1. China Explosion Proof Valve Market
  - 10.5.1.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.5.1.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.5.1.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.5.1.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.5.1.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.5.2. India Explosion Proof Valve Market
  - 10.5.2.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.5.2.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.5.2.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.5.2.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.5.2.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.5.3. Japan Explosion Proof Valve Market
  - 10.5.3.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.5.3.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.5.3.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.5.3.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.5.3.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.5.4. Australia Explosion Proof Valve Market
  - 10.5.4.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.5.4.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.5.4.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.5.4.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.5.4.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.5.5. South Korea Explosion Proof Valve Market
  - 10.5.5.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.5.5.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.5.5.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.5.5.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.5.5.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.5.6. Rest of APAC Explosion Proof Valve Market
  - 10.5.6.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.5.6.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.5.6.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.5.6.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.5.6.5. Operating Voltage breakdown size & forecasts, 2025-2035
10.6. Latin America Explosion Proof Valve Market
- 10.6.1. Brazil Explosion Proof Valve Market
  - 10.6.1.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.6.1.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.6.1.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.6.1.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.6.1.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.6.2. Mexico Explosion Proof Valve Market
  - 10.6.2.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.6.2.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.6.2.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.6.2.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.6.2.5. Operating Voltage breakdown size & forecasts, 2025-2035
10.7. Middle East and Africa Explosion Proof Valve Market
- 10.7.1. UAE Explosion Proof Valve Market
  - 10.7.1.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.7.1.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.7.1.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.7.1.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.7.1.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.7.2. Saudi Arabia (KSA) Explosion Proof Valve Market
  - 10.7.2.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.7.2.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.7.2.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.7.2.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.7.2.5. Operating Voltage breakdown size & forecasts, 2025-2035
- 10.7.3. South Africa Explosion Proof Valve Market
  - 10.7.3.1. Type of Actuation breakdown size & forecasts, 2025-2035
  - 10.7.3.2. Pressure Rating breakdown size & forecasts, 2025-2035
  - 10.7.3.3. Material of Construction breakdown size & forecasts, 2025-2035
  - 10.7.3.4. Application Area breakdown size & forecasts, 2025-2035
  - 10.7.3.5. Operating Voltage breakdown size & forecasts, 2025-2035

Chapter 11. Competitive Intelligence

11.1. Top Market Strategies
11.2. Emerson Electric Co.
- 11.2.1. Company Overview
- 11.2.2. Key Executives
- 11.2.3. Company Snapshot
- 11.2.4. Financial Performance (Subject to Data Availability)
- 11.2.5. Product/Services Port
- 11.2.6. Recent Development
- 11.2.7. Market Strategies
- 11.2.8. SWOT Analysis
11.3. Schneider Electric SE
11.4. Siemens AG
11.5. Honeywell International Inc.
11.6. Parker Hannifin Corporation
11.7. Rotork plc
11.8. Ashcroft Inc.
11.9. Samson AG
11.10. Metso Corporation
11.11. Festo SE & Co. KG
11.12. IMI plc
11.13. ABB Ltd.
11.14. Flowserve Corporation
11.15. Velan Inc.
11.16. SMC Corporation