Global Aircraft Exhaust Systems Market Size study & Forecast, by End User by System by Component and Regional Forecasts 2025-2035

Description

The Global Aircraft Exhaust Systems Market is valued at approximately USD 1.05 billion in 2024 and is anticipated to expand at a robust CAGR of 7.78% throughout 2025-2035. Aircraft exhaust systems, designed to manage engine emissions, temperature regulation, and aerodynamic efficiency, form a critical part of modern aviation engineering. These systems do far more than direct exhaust flow-they safeguard engine performance, contribute to structural integrity, reduce back pressure, and help operators comply with stringent global emission benchmarks. As aviation manufacturing accelerates and fleets modernize, exhaust systems are increasingly engineered with lightweight alloys, advanced composites, and next-generation heat-resistant materials to enhance reliability while enabling fuel-efficient operations. The rising demand for commercial and defense aircraft, alongside the global push for sustainable aviation, continues to propel market growth.

Growing air traffic, fleet expansion, and the rise in aircraft maintenance cycles have intensified the demand for sophisticated exhaust solutions. The aviation sector, recovering swiftly from previous disruptions, is witnessing unprecedented order backlogs from major OEMs, signaling sustained long-term demand for exhaust components. Meanwhile, regulatory bodies across Europe, North America, and Asia Pacific are enforcing tighter emission and noise-control norms, compelling manufacturers to innovate exhaust geometries, thermal linings, and aerodynamic shaping. In parallel, airlines are investing aggressively in retrofits and maintenance upgrades, further supporting market momentum. However, challenges such as material cost inflation and the engineering complexity involved in designing ultra-light yet heat-resistant exhaust systems could temper growth during the forecast period.

The detailed segments and sub-segments included in the report are:

By End User:

By System:

Engine Exhaust System
APU Exhaust System

By Component:

Exhaust Cone
Exhaust Pipe
Exhaust Nozzle
APU Exhaust Liner

By Aviation Type:

Commercial Aviation
Business Aviation
Military Aviation
Other Aviation Types

By Region:

North America

U.S.
Canada

Europe

UK
Germany
France
Spain
Italy
ROE

Asia Pacific

China
India
Japan
Australia
South Korea
RoAPAC

Latin America

Brazil
Mexico

Middle East & Africa

UAE
Saudi Arabia
South Africa
Rest of Middle East & Africa

OEM Segment is Expected to Dominate the Market

The OEM segment continues to command the largest share of the global aircraft exhaust systems market, driven by the steady production of new commercial, business, and military aircraft. Aircraft manufacturers are placing increased emphasis on integrating highly durable, heat-resistant, and lightweight exhaust components during the build phase, ensuring long-term operational reliability. The surge in aircraft deliveries from global OEMs-supported by expanding airline fleets and soaring passenger travel-has positioned this segment as the centerpiece of market influence. Although OEM remains dominant, MRO activities are projected to accelerate significantly, especially as aging fleets require frequent engine overhauls and exhaust system refurbishments amid safety and regulatory expectations.

Engine Exhaust Systems Lead in Revenue Contribution

Based on system type, engine exhaust systems currently generate the majority of market revenue. These systems are indispensable for managing thermal loads, optimizing thrust, controlling emissions, and ensuring engine health across both commercial and defense aviation. Their higher complexity, cost, and performance criticality give them an inherent revenue advantage over APU exhaust systems. Meanwhile, the APU exhaust system segment is slated to witness notable growth due to increasing APU installations, rising operational efficiency requirements on ground operations, and enhanced auxiliary system design. Despite this growth trajectory, engine exhaust systems remain the industry's revenue powerhouse-reflecting their strategic importance in modern aircraft architectures.

North America remains the leading region in 2025, owing to the presence of leading aircraft manufacturers, robust defense aviation spending, strong MRO networks, and continuous innovation across aerospace engineering. The region's mature supply chain and early adoption of advanced engine technologies allow it to maintain a commanding position. Asia Pacific, however, is expected to showcase the fastest expansion during 2025-2035, propelled by massive commercial fleet growth, escalating air passenger volumes, domestic aircraft manufacturing initiatives in China and India, and rapid improvements in aviation infrastructure. Europe also plays a pivotal role, backed by stringent emission regulations and ongoing investment in next-generation propulsion technologies.

Major market players included in this report are:

Safran S.A.
Collins Aerospace
Triumph Group
Ducommun Incorporated
Magellan Aerospace
General Electric Company
Pratt & Whitney
Rolls-Royce Holdings plc
PBS Aerospace
Crane Aerospace & Electronics
GKN Aerospace
Senior plc
Nordam Group
Parker Hannifin Corporation
MTU Aero Engines AG

Global Aircraft Exhaust Systems Market Report Scope:

Historical Data - 2023, 2024
Base Year for Estimation - 2024
Forecast period - 2025-2035
Report Coverage - Revenue forecast, Company Ranking, Competitive Landscape, Growth factors, and Trends
Regional Scope - North America; Europe; Asia Pacific; Latin America; Middle East & Africa
Customization Scope - Free report customization (equivalent to up to 8 analysts' working hours) with purchase. Addition or alteration to country, regional & segment scope*

The objective of the study is to define market sizes of different segments & countries in recent years and to forecast the values for the coming years. The report is designed to incorporate both qualitative and quantitative aspects of the industry within the countries involved in the study. The report also provides detailed information about crucial aspects, such as driving factors and challenges, which will define the future growth of the market. Additionally, it incorporates potential opportunities in micro-markets for stakeholders to invest, along with a detailed analysis of the competitive landscape and product offerings of key players. The detailed segments and sub-segments of the market are explained below:

Key Takeaways:

Market Estimates & Forecast for 10 years from 2025 to 2035.
Annualized revenues and regional-level analysis for each market segment.
Detailed analysis of the geographical landscape with country-level analysis of major regions.
Competitive landscape with information on major players in the market.
Analysis of key business strategies and recommendations on future market approach.
Analysis of the competitive structure of the market.
Demand side and supply side analysis of the market.

Chapter 1. Global Aircraft Exhaust Systems Market Report Scope & Methodology

1.1. Research Objective
1.2. Research Methodology
- 1.2.1. Forecast Model
- 1.2.2. Desk Research
- 1.2.3. Top Down and Bottom-Up Approach
1.3. Research Attributes
1.4. Scope of the Study
- 1.4.1. Market Definition
- 1.4.2. Market Segmentation
1.5. Research Assumption
- 1.5.1. Inclusion & Exclusion
- 1.5.2. Limitations
- 1.5.3. Years Considered for the Study

Chapter 2. Executive Summary

2.1. CEO/CXO Standpoint
2.2. Strategic Insights
2.3. ESG Analysis
2.4. key Findings

Chapter 3. Global Aircraft Exhaust Systems Market Forces Analysis

3.1. Market Forces Shaping The Global Aircraft Exhaust Systems Market (2024-2035)
3.2. Drivers
- 3.2.1. rising demand for commercial and defense aircraft
- 3.2.2. global push for sustainable aviation
3.3. Restraints
- 3.3.1. material cost inflation and the engineering complexity
3.4. Opportunities
- 3.4.1. Growing air traffic, fleet expansion, and the rise in aircraft maintenance cycles

Chapter 4. Global Aircraft Exhaust Systems Industry Analysis

4.1. Porter's 5 Forces Model
- 4.1.1. Bargaining Power of Buyer
- 4.1.2. Bargaining Power of Supplier
- 4.1.3. Threat of New Entrants
- 4.1.4. Threat of Substitutes
- 4.1.5. Competitive Rivalry
4.2. Porter's 5 Force Forecast Model (2024-2035)
4.3. PESTEL Analysis
- 4.3.1. Political
- 4.3.2. Economical
- 4.3.3. Social
- 4.3.4. Technological
- 4.3.5. Environmental
- 4.3.6. Legal
4.4. Top Investment Opportunities
4.5. Top Winning Strategies (2025)
4.6. Market Share Analysis (2024-2025)
4.7. Global Pricing Analysis And Trends 2025
4.8. Analyst Recommendation & Conclusion

Chapter 5. Global Aircraft Exhaust Systems Market Size & Forecasts by End User 2025-2035

5.1. Market Overview
5.2. Global Aircraft Exhaust Systems Market Performance - Potential Analysis (2025)
5.3. OEM
- 5.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 5.3.2. Market size analysis, by region, 2025-2035
5.4. MRO
- 5.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 5.4.2. Market size analysis, by region, 2025-2035

Chapter 6. Global Aircraft Exhaust Systems Market Size & Forecasts by System 2025-2035

6.1. Market Overview
6.2. Global Aircraft Exhaust Systems Market Performance - Potential Analysis (2025)
6.3. Engine Exhaust System
- 6.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.3.2. Market size analysis, by region, 2025-2035
6.4. APU Exhaust System
- 6.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 6.4.2. Market size analysis, by region, 2025-2035

Chapter 7. Global Aircraft Exhaust Systems Market Size & Forecasts by Component 2025-2035

7.1. Market Overview
7.2. Global Aircraft Exhaust Systems Market Performance - Potential Analysis (2025)
7.3. Exhaust Cone
- 7.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 7.3.2. Market size analysis, by region, 2025-2035
7.4. Exhaust Pipe
- 7.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 7.4.2. Market size analysis, by region, 2025-2035
7.5. Exhaust Nozzle
- 7.5.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 7.5.2. Market size analysis, by region, 2025-2035
7.6. APU Exhaust Liner
- 7.6.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 7.6.2. Market size analysis, by region, 2025-2035

Chapter 8. Global Aircraft Exhaust Systems Market Size & Forecasts by Aviation Type 2025-2035

8.1. Market Overview
8.2. Global Aircraft Exhaust Systems Market Performance - Potential Analysis (2025)
8.3. Commercial Aviation
- 8.3.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 8.3.2. Market size analysis, by region, 2025-2035
8.4. Business Aviation
- 8.4.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 8.4.2. Market size analysis, by region, 2025-2035
8.5. Military Aviation
- 8.5.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 8.5.2. Market size analysis, by region, 2025-2035
8.6. Other Aviation Types
- 8.6.1. Top Countries Breakdown Estimates & Forecasts, 2024-2035
- 8.6.2. Market size analysis, by region, 2025-2035

Chapter 9. Global Aircraft Exhaust Systems Market Size & Forecasts by Region 2025-2035

9.1. Growth Aircraft Exhaust Systems Market, Regional Market Snapshot
9.2. Top Leading & Emerging Countries
9.3. North America Aircraft Exhaust Systems Market
- 9.3.1. U.S. Aircraft Exhaust Systems Market
  - 9.3.1.1. End User breakdown size & forecasts, 2025-2035
  - 9.3.1.2. System breakdown size & forecasts, 2025-2035
  - 9.3.1.3. Component breakdown size & forecasts, 2025-2035
  - 9.3.1.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.3.2. Canada Aircraft Exhaust Systems Market
  - 9.3.2.1. End User breakdown size & forecasts, 2025-2035
  - 9.3.2.2. System breakdown size & forecasts, 2025-2035
  - 9.3.2.3. Component breakdown size & forecasts, 2025-2035
  - 9.3.2.4. Aviation type breakdown size & forecasts, 2025-2035
9.4. Europe Aircraft Exhaust Systems Market
- 9.4.1. UK Aircraft Exhaust Systems Market
  - 9.4.1.1. End User breakdown size & forecasts, 2025-2035
  - 9.4.1.2. System breakdown size & forecasts, 2025-2035
  - 9.4.1.3. Component breakdown size & forecasts, 2025-2035
  - 9.4.1.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.4.2. Germany Aircraft Exhaust Systems Market
  - 9.4.2.1. End User breakdown size & forecasts, 2025-2035
  - 9.4.2.2. System breakdown size & forecasts, 2025-2035
  - 9.4.2.3. Component breakdown size & forecasts, 2025-2035
  - 9.4.2.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.4.3. France Aircraft Exhaust Systems Market
  - 9.4.3.1. End User breakdown size & forecasts, 2025-2035
  - 9.4.3.2. System breakdown size & forecasts, 2025-2035
  - 9.4.3.3. Component breakdown size & forecasts, 2025-2035
  - 9.4.3.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.4.4. Spain Aircraft Exhaust Systems Market
  - 9.4.4.1. End User breakdown size & forecasts, 2025-2035
  - 9.4.4.2. System breakdown size & forecasts, 2025-2035
  - 9.4.4.3. Component breakdown size & forecasts, 2025-2035
  - 9.4.4.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.4.5. Italy Aircraft Exhaust Systems Market
  - 9.4.5.1. End User breakdown size & forecasts, 2025-2035
  - 9.4.5.2. System breakdown size & forecasts, 2025-2035
  - 9.4.5.3. Component breakdown size & forecasts, 2025-2035
  - 9.4.5.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.4.6. Rest of Europe Aircraft Exhaust Systems Market
  - 9.4.6.1. End User breakdown size & forecasts, 2025-2035
  - 9.4.6.2. System breakdown size & forecasts, 2025-2035
  - 9.4.6.3. Component breakdown size & forecasts, 2025-2035
  - 9.4.6.4. Aviation type breakdown size & forecasts, 2025-2035
9.5. Asia Pacific Aircraft Exhaust Systems Market
- 9.5.1. China Aircraft Exhaust Systems Market
  - 9.5.1.1. End User breakdown size & forecasts, 2025-2035
  - 9.5.1.2. System breakdown size & forecasts, 2025-2035
  - 9.5.1.3. Component breakdown size & forecasts, 2025-2035
  - 9.5.1.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.5.2. India Aircraft Exhaust Systems Market
  - 9.5.2.1. End User breakdown size & forecasts, 2025-2035
  - 9.5.2.2. System breakdown size & forecasts, 2025-2035
  - 9.5.2.3. Component breakdown size & forecasts, 2025-2035
  - 9.5.2.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.5.3. Japan Aircraft Exhaust Systems Market
  - 9.5.3.1. End User breakdown size & forecasts, 2025-2035
  - 9.5.3.2. System breakdown size & forecasts, 2025-2035
  - 9.5.3.3. Component breakdown size & forecasts, 2025-2035
  - 9.5.3.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.5.4. Australia Aircraft Exhaust Systems Market
  - 9.5.4.1. End User breakdown size & forecasts, 2025-2035
  - 9.5.4.2. System breakdown size & forecasts, 2025-2035
  - 9.5.4.3. Component breakdown size & forecasts, 2025-2035
  - 9.5.4.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.5.5. South Korea Aircraft Exhaust Systems Market
  - 9.5.5.1. End User breakdown size & forecasts, 2025-2035
  - 9.5.5.2. System breakdown size & forecasts, 2025-2035
  - 9.5.5.3. Component breakdown size & forecasts, 2025-2035
  - 9.5.5.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.5.6. Rest of APAC Aircraft Exhaust Systems Market
  - 9.5.6.1. End User breakdown size & forecasts, 2025-2035
  - 9.5.6.2. System breakdown size & forecasts, 2025-2035
  - 9.5.6.3. Component breakdown size & forecasts, 2025-2035
  - 9.5.6.4. Aviation type breakdown size & forecasts, 2025-2035
9.6. Latin America Aircraft Exhaust Systems Market
- 9.6.1. Brazil Aircraft Exhaust Systems Market
  - 9.6.1.1. End User breakdown size & forecasts, 2025-2035
  - 9.6.1.2. System breakdown size & forecasts, 2025-2035
  - 9.6.1.3. Component breakdown size & forecasts, 2025-2035
  - 9.6.1.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.6.2. Mexico Aircraft Exhaust Systems Market
  - 9.6.2.1. End User breakdown size & forecasts, 2025-2035
  - 9.6.2.2. System breakdown size & forecasts, 2025-2035
  - 9.6.2.3. Component breakdown size & forecasts, 2025-2035
  - 9.6.2.4. Aviation type breakdown size & forecasts, 2025-2035
9.7. Middle East and Africa Aircraft Exhaust Systems Market
- 9.7.1. UAE Aircraft Exhaust Systems Market
  - 9.7.1.1. End User breakdown size & forecasts, 2025-2035
  - 9.7.1.2. System breakdown size & forecasts, 2025-2035
  - 9.7.1.3. Component breakdown size & forecasts, 2025-2035
  - 9.7.1.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.7.2. Saudi Arabia (KSA) Aircraft Exhaust Systems Market
  - 9.7.2.1. End User breakdown size & forecasts, 2025-2035
  - 9.7.2.2. System breakdown size & forecasts, 2025-2035
  - 9.7.2.3. Component breakdown size & forecasts, 2025-2035
  - 9.7.2.4. Aviation type breakdown size & forecasts, 2025-2035
- 9.7.3. South Africa Aircraft Exhaust Systems Market
  - 9.7.3.1. End User breakdown size & forecasts, 2025-2035
  - 9.7.3.2. System breakdown size & forecasts, 2025-2035
  - 9.7.3.3. Component breakdown size & forecasts, 2025-2035
  - 9.7.3.4. Aviation type breakdown size & forecasts, 2025-2035

Chapter 10. Competitive Intelligence

10.1. Top Market Strategies
10.2. Safran S.A
- 10.2.1. Company Overview
- 10.2.2. Key Executives
- 10.2.3. Company Snapshot
- 10.2.4. Financial Performance (Subject to Data Availability)
- 10.2.5. Product/Services Port
- 10.2.6. Recent Development
- 10.2.7. Market Strategies
- 10.2.8. SWOT Analysis
10.3. Collins Aerospace
10.4. Triumph Group
10.5. Ducommun Incorporated
10.6. Magellan Aerospace
10.7. General Electric Company
10.8. Pratt & Whitney
10.9. Rolls-Royce Holdings plc
10.10. PBS Aerospace
10.11. Crane Aerospace & Electronics
10.12. GKN Aerospace
10.13. Senior plc
10.14. Nordam Group
10.15. Parker Hannifin Corporation
10.16. MTU Aero Engines AG