Global Calcium Aluminate Cement Market - 2023-2030

Overview

Global Calcium Aluminate Cement Market reached US$ 1.2 billion in 2022 and is expected to reach US$ 1.8 billion by 2030, growing with a CAGR of 5.2% during the forecast period 2023-2030.

Calcium aluminate cement is utilized in the alumina production process, where it is used in refractories to handle the high temperatures needed in the aluminum production process. The rising emphasis on sustainability and ecologically friendly materials in the construction industry contributes to the need for calcium aluminate cement, which offers special performance advantages in certain applications.

Calcium aluminate cement is used in the non-ferrous metals industry, primarily in the manufacturing of aluminum and other non-ferrous metals. Growing investment in key countries, such as IT corporations or for industrial purposes, is driving market expansion. According to U.S. Census Bureau, non-residential development increased by 10.4% between 2016 and 2020.

In 2022, Asia-Pacific is expected to hold the highest CAGR in the global Calcium Aluminate Cement market covering over 20% of the market. The construction of infrastructure, residential structures and commercial projects in the region influence the need for calcium aluminate cement. Various Canadian government programmes, like the Affordable Housing Initiative, New Building Canada Plan and Made in Canada, are expected to greatly promote the industry's expansion, hence driving the use of green cement in the residential sector.

Dynamics

Specialized Applications of Calcium Aluminate Cement

The main driver for calcium aluminate cement is its widespread application in the manufacture of refractory materials. Refractories play an important role in sectors such as steel, cement, glass and nonferrous metals because they give resilience to high temperatures and corrosive environments. Calcium aluminate cement is used in specialised concrete applications that require rapid setting, high strength and chemical resistance.

It's used in sewer systems, wastewater treatment plants and acidic environments. Wastewater technology is employed by municipal authorities in various cities across India for municipal wastewater treatment. According to the World Bank, India, along with China, Indonesia, Nigeria and U.S., will dominate the world's urban population increase by 2050. As a result, growing waste water treatment is expected to dominate the market during the forecast period.

Excellent Properties of Calcium Aluminate Cement

Calcium aluminate cement is highly resistant to high heat. Owing to this feature, it is a preferred alternative in situations where traditional Portland cement cannot survive high temperatures, such as refractory linings for furnaces and kilns. Calcium aluminate cement cures quickly and has a high early strength. It is therefore appropriate for projects that require rapid construction or repair, decreasing downtime and improving project timeframes.

As the globally construction industry expands, so will the demand for calcium aluminate cement in applications such as high-performance concrete, self-leveling concrete and rapid-setting concrete. Companies are acquiring and merging in order to expand their market presence. Holcim declared its acquisition of Nicem, Italy's market leader in ground calcium carbonate, in 2023. Nicem's ground calcium carbonate will be used as a raw material in the production of the group's ECOPact and ECOPlanet reduced-CO2 cement and concrete ranges, according to the company.

High Costs and Limited Application

Calcium aluminate cement is typically more expensive than traditional Portland cement. Higher prices can be a substantial impediment, especially in price-sensitive industries and applications. The production of calcium aluminate cement is dependent on certain raw resources, which can be scarce. Any disruptions or constraints in the availability of these raw ingredients can have an influence on calcium aluminate cement production.

Different locations have different standards and specifications for calcium aluminate cement. The lack of standardised regulations might result in product quality and performance uncertainties. Calcium aluminate cement is not as frequently utilised as Portland cement in ordinary concrete applications. Due to variables such as cost and specific performance requirements, its use is frequently limited to specialised applications.

Segment Analysis

The global calcium aluminate cement market is segmented based type, application and region.

Calcium Aluminate Cement Demand from Refractory Drives Market Growth

Refractory is expected to drive the market demand with a share of about 1/3rd of the global market in 2022. Calcium aluminate cement is well-known for its great temperature resistance. It is therefore an important binder in the manufacture of refractory materials used in industries such as steel, cement, glass and non-ferrous metals where high temperatures are encountered. Calcium aluminate cement in refractories is a key user in the steel industry.

Owing to its capacity to endure the extreme conditions in steel making, calcium aluminate cement is frequently used in refractory linings in steel ladles, furnaces and other equipment. The market is likely to be driven by the developing steel industry and market strategies. Nippon Steel signed a strategic agreement with Teck Resources Limited in February 2023 to purchase royalty interests and stock in Elk Valley Resources Ltd.

Geographical Penetration

Strong Growth of Construction in Asia-Pacific

During the forecast period, Asia-Pacific is expected to be the dominant region in global calcium aluminate cement market with over 1/3rd of the market. The cement market in the region has grown significantly, with nations like as China and India accounting for major consumption. China's building sector is expanding rapidly, which is likely to drive market demand.

According to the National Bureau of Statistics of China, construction output in China was valued at around US$ 40 billion in the fourth quarter of 2022, representing a 50% increase over the previous quarter's value of US$ 27.6 billion. Furthermore, Chinese government published a five-year plan in January 2022 aimed at making the construction industry safer, greener and more intelligent. China's construction sector will expand at the same rate as the economy as a whole, according to the Ministry of Housing and Urban-Rural Development and will account for 6% of the country's GDP.

Competitive Landscape

The major global players in the market include: Almatis, Kerneos, Cimsa, Calucem, Elfusa, Fengrun Metallurgy Material, RWC, Caltra Nederland, U.S. Electrofused Minerals and Shree Harikrushna Industries.

COVID-19 Impact Analysis:

Lockdowns, travel restrictions and transportation interruptions could have hampered the supply chain for raw materials needed in the production of calcium aluminate cement. It resulted in supply shortages and cost increases. During the peak of the pandemic, several construction projects were delayed or halted. The slowdown has an impact on demand for construction materials such as calcium aluminate cement.

During times of economic uncertainty, government budget reallocations and reduced spending on infrastructure projects had impacted demand for construction materials, hurting the calcium aluminate cement industry. The pandemic forced a rethinking of construction priorities. Some projects may have been delayed or cancelled, resulting in changes in the types and amounts of building materials required, such as calcium aluminate cement.

AI Impact

AI helps to optimize a variety of cement manufacturing processes, including the production of calcium aluminate cement. Data from manufacturing processes is analyzed by AI algorithms, which find patterns and optimize parameters for increased efficiency. Predictive maintenance systems driven by AI can be used to monitor equipment status in cement plants. AI predicts future equipment breakdowns by analyzing sensor data, decreasing downtime and maintenance costs.

On construction sites, AI technologies improve project management, monitor worker safety and optimize resource allocation. It has an indirect impact on the demand for construction materials such as calcium aluminate cement. It helps cement plants optimize energy usage and reduce environmental impact by contributing to energy management. It is consistent with the larger trend of sustainable practices in the construction industry.

Russia-Ukraine War Impact

Geopolitical events, such as wars, caused supply chain disruptions. If any material of the calcium aluminate cement supply chain is disrupted, global availability and prices are impacted. Wars and geopolitical tensions cause damage on the economy, influencing investment decisions and construction projects.

Uncertainty in the global economic landscape had an impact on demand for construction materials like calcium aluminate cement. The conflict resulted in infrastructure project delays or cancellations, affecting demand for construction supplies. Domestic cement costs are likely to rise by 6%-13% across the country as the price of imported coal, pet coke and crude oil rises due to Russia-Ukraine war. Demand for calcium aluminate cement in construction applications fluctuated.

By Type

• CA40
• CA50
• CA60
• CA70
• CA80

By Application

• Refractory
• Building Chemistry
• Technical Concrete
• Pipe & Waste Water (Sewer Applications)
• Mining
• Others

By Region

• North America
  • U.S.
  • Canada
  • Mexico
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Russia
  • Rest of Europe
• South America
  • Brazil
  • Argentina
  • Rest of South America
• Asia-Pacific
  • China
  • India
  • Japan
  • Australia
  • Rest of Asia-Pacific
• Middle East and Africa

Key Developments

• On April 2022, Specialty cement manufacturer Calucem, a subsidiary of Cementos Molins, will expand the presence in U.S. market by developing a manufacturing facility in New Orleans with an investment amounting to US$ 35 million.
• On October 2022, Imerys has inaugurated a 30,000 Tons/Year calcium aluminate binder plant at Atchatapuram in Andhra Pradesh. The Hindu newspaper has reported that the plant will supply refractory production and construction uses. Imerys plans to expand the plant's capacity to 50,000 Tons/Year by 2030, in order to serve rising demand deriving from India's growing cement sector. It will make it Imerys' largest plant in the country.

Why Purchase the Report?

• To visualize the global calcium aluminate cement market segmentation based on type, application and region, as well as understand key commercial assets and players.
• Identify commercial opportunities by analyzing trends and co-development.
• Excel data sheet with numerous data points of calcium aluminate cement market-level with all segments.
• PDF report consists of a comprehensive analysis after exhaustive qualitative interviews and an in-depth study.
• Product mapping available as excel consisting of key products of all the major players.

The global calcium aluminate cement market report would provide approximately 49 tables, 44 figures and 183 pages.

Target Audience 2023

• Manufacturers/ Buyers
• Industry Investors/Investment Bankers
• Research Professionals
• Emerging Companies