Global Meltdown Fabric Market - 2024-2031

Overview

Global Meltdown Fabric Market reached US$ 9.4 billion in 2023 and is expected to reach US$ 20.6 billion by 2031, growing with a CAGR of 10.3% during the forecast period 2024-2031.

Medical and healthcare industries continue to be major forces behind the meltdown fabric market, as demand for medical textiles such as drapes, surgical gowns and wound dressings rises. Aging populations, an increase in chronic illness rates and developing healthcare systems in developing nations are driving demand for medical devices made of melting fabrics and propelling the market's expansion.

The effects of textile production on the environment are becoming more well-known to companies and consumers. Meltdown fabric created from recycled or biodegradable materials is one example of sustainable and environmentally friendly materials that have become more popular as a result. To satisfy consumer demand and profit from the rising trend toward ecologically friendly products, manufacturers are investing in sustainable production methods and materials.

Asia-Pacific is among the growing regions in the global meltdown fabric market covering more than 1/3rd of the market. meltdown fabric producers in Asia-Pacific are spending money on R&D to create novel, sustainable solutions, such as recyclable and biodegradable meltdown textiles, to satisfy changing customer demands and legal needs. The market for meltdown fabric is expected to expand even faster in the region as a result of this emphasis on sustainability.

Dynamics

Increasing Demand for Personal Protective Equipment (PPE) from the Governments

The global meltdown fabric market is greatly impacted by the rising need for personal protective equipment (PPE). High-quality face masks and respirators need the use of meltdown fabric, especially meltblown fabric, which is crucial to the filtering effectiveness of PPE. The demand for melting fabric for personal protective equipment (PPE) applications is rising as governments and health organizations across the world stress the demand for masks and other protective gear to stop the virus from growing.

For Instance, in 2020, DuPont launched #TyvekTogether to increase the availability of Tyvek PPE garments, aiding in COVID-19 combat efforts. The initiative aims to deliver 6 million additional non-surgical isolation gowns monthly, supporting frontline responders. By inviting others to join, DuPont seeks to expand its impact in protecting healthcare workers. #TyvekTogether reflects DuPont's commitment to combatting the pandemic and ensuring the safety of frontline responders.

Growing Innovation and Technological Development

The development of the global down fabric market is primarily fueled by technological innovations and advancements. To further enhance meltdown fabric products' performance, efficiency, and sustainability, manufacturers are constantly allocating resources to research and development. By creating finer fibers with better filtration qualities, for instance, meltblown technological advancements have made it possible to produce masks that are more flexible and have higher filtration efficiency.

For instance, in 2022, Mitsui Chemicals, Inc. increased the size of its meltblown nonwoven manufacturing facilities at its fully owned subsidiary Sunrex Industry Co., Ltd. It will result in a 30% increase in the Mitsui Chemicals Group's total meltblown nonwoven production capacity. The initiative is an attempt to meet the rising demand for industrial-use meltblown nonwovens. Mitsui Chemicals will be repositioning nonwovens as a growth business under Life & Healthcare Solutions in the updated portfolio as part of its new VISION 2031 Long-Term Business Plan.

Raw Material Prices' Volatility

The price volatility of raw materials, especially petroleum-based goods like polyester and polypropylene, might affect the globally breakdown fabric industry. The cost of raw materials for the manufacturing of meltdown fabrics may be greatly impacted by changes in global demand-supply dynamics, geopolitical unrest in oil-producing countries and fluctuations in crude oil prices.

The price swings can interfere with production scheduling, have an impact on profit margins and make it difficult for producers to keep their product prices stable. The profitability of catastrophic fabric makers may also be further strained by abrupt increases in raw material prices, which may call for changes to pricing policies or the procurement of alternative materials.

Environmental Concerns

The market for melting fabrics is further constrained by the rising environmental concerns about the manufacture and disposal of synthetic fibers. When not handled properly, meltdown fabric which is usually composed of synthetic polymers like polyester and polypropylene contributes to plastic pollution and harm to the environment.

Meltdown fabric producers are therefore under pressure to implement sustainable procedures, make investments in environmentally suitable substitutes and enhance the goods' capacity for recycling and biodegradation. However, switching to environmentally friendly production techniques and materials might come with additional expenses and technological difficulties, which would limit market expansion in the short term.

Segment Analysis

The global meltdown fabric market is segmented based on product, material, application, end-user and region.

Rising Demand for Meltblown in the Variety of Industries

The Meltblown segment is among the growing regions in the global meltdown fabric market covering more than 1/3rd of the market. Meltblown fabric is in high demand because of its remarkable filtration efficiency and breathability, which make it a crucial component of medical-grade and N95 respirator masks. Meltblown fabric's rise in the globally market is further aided by rising awareness of respiratory protection issues and airborne infections in a variety of industries, including manufacturing, construction and healthcare.

For Instance, in 2021, KNH introduced HEPA-grade meltblown nonwovens with great permeability and efficiency, marking its formal entry into the high-end filtering industry. Air through, thermal bond, airlaid, spunlace, meltblown and calender bond are among its principal nonwoven goods. It generates about 20,000 tons of nonwovens annually and has provided services to clients all over the world.

Geographical Penetration

Growing Demand for Personal Hygiene Products in Asia-Pacific

Asia-Pacific has been a dominant force in the global meltdown fabric market. The growing middle class and growing population in Asia-Pacific have raised demand for personal hygiene products like adult incontinence products, feminine hygiene products and diapers all of which heavily utilize meltdown fabric and as a result, the region is one of the major growth drivers for the global meltdown fabric market.

The market for meltdown fabric is expanding in Asia-Pacific as a result of increased disposable incomes and rising hygiene product demand. Further propelling market expansion is the construction industry's strong expansion, which is increasing demand for meltdown fabric in geotextiles and insulating materials.

The region's increasing urbanization and industrialization have increased the demand for materials used in buildings, automobile interiors, packaging and filtration all of which depend on meltdown fabric. Meltdown fabric is in high demand for vehicle interiors including upholstery, carpets and headliners because of the fast expansion of the automotive sector in nations like China and India.

For Instance, in 2023, Lenzing, a top producer of wood-based fibers, plans to increase its production of sustainable viscose fibers in Asia-Pacific. The fibers, used in Lenzing's Ecovero textiles and Veocel nonwovens, are EU Ecolabel certified and manufactured at the Purwakarta site in Indonesia. The move responds to rising demand from eco-conscious consumers. Additionally, Lenzing has improved its Indonesian facility, reducing sulfur emissions, CO2 footprint and wastewater output.

COVID-19 Impact Analysis

The dynamics of supply and demand have been impacted by the COVID-19 pandemic in different ways within the globally meltdown fabric market. First, there was a notable increase in the use of meltdown fabric, which is frequently used in the manufacturing of personal protective equipment (PPE) such as masks, gowns and wipes, as a result of the spike in demand for these products.

Because of the abrupt increase in demand, manufacturers had to increase production to keep up with the increased demand for personal protective equipment (PPE) and shortages of both raw materials and completed products. However, as the pandemic spread, demand patterns in the breakdown fabric market fluctuated.

Additionally, PPE was still in high demand and lockdowns, supply chain interruptions and economic uncertainty caused a slowdown in other industries, including automotive, construction and industrial applications. Manufacturers of meltdown fabrics were compelled by this change in the dynamics of demand to modify their production plans and broaden their product lines to satisfy the increasing demands of the market.

Moreover, the COVID-19 pandemic highlighted the significance of sustainability and innovation in the breakdown fabric industry. The need for environmentally acceptable and biodegradable substitutes for melting fabrics has increased because of increasing concern about the environment and hygiene concerns. In response, producers have poured money into R&D to provide sustainable options and enhance the products' capacity to be recycled and biodegraded.

Russia-Ukraine War Impact Analysis

The Russia-Ukraine war has significantly impacted the global meltdown fabric market because of disruptions to supply chains and elevated uncertainty. A crucial ingredient demanded to make meltdown fabric, polypropylene, is produced in large quantities in Ukraine. Production and shipment of polypropylene have been disrupted by the conflict, resulting in a scarcity of supply and volatility in prices on the international market.

The has compelled manufacturers of melting fabrics to look for alternate raw material suppliers, which has raised costs and muddled the supply chain. In addition, a condition of volatility and risk aversion has been developed among all fabric market stakeholders of the uncertain nature of the geopolitical environment. Due to concerns about the conflict's propensity to worsen and its possible effects on trade and economic operations, firms and investors are hesitant to commit to long-term projects and investments in the region.

Additionally, the war has impacted the logistical and transportation networks that link Eastern Europe to other parts of the world. Geopolitical tensions combined with the closure of important ports and border crossings have made it more difficult to move commodities such as meltdown fabric and its raw components. Due to this, manufacturers are finding it difficult to meet consumer demand and complete orders, which might result in delivery delays and lost business customers.

By Product

• Spunbonded
• Meltblown
• Composite

By Material

• Polypropylene (PP)
• Polyethylene (PE)
• Polyester (PET)
• Polyamide (PA)
• Others

By Application

• Filter Products
• Medical Products
• Sanitary Products
• Hot Melt Adhesive
• Clothing Products
• Others

By End-User

• Healthcare
• Personal Care & Hygiene
• Automotive
• Construction
• Packaging
• Geotextiles
• Filtration
• Others

By Region

• North America
  • U.S.
  • Canada
  • Mexico
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Russia
  • Rest of Europe
• South America
  • Brazil
  • Argentina
  • Rest of South America
• Asia-Pacific
  • China
  • India
  • Japan
  • Australia
  • Rest of Asia-Pacific
• Middle East and Africa

Key Developments

• On February 08, 2022, Mitsui Chemicals, Inc. increased the size of its meltblown nonwoven manufacturing facilities at its fully owned subsidiary Sunrex Industry Co., Ltd. It will result in a 30% increase in the Mitsui Chemicals Group's total meltblown nonwoven production capacity. The initiative is an attempt to meet the rising demand for industrial-use meltblown nonwovens. Mitsui Chemicals will be repositioning nonwovens as a growth business under Life & Healthcare Solutions in the updated portfolio as part of its new VISION 2031 Long-Term Business Plan.
• On September 21, 2023, Lenzing, a top producer of wood-based fibers, plans to increase its production of sustainable viscose fibers in Asia-Pacific. The fibers, used in Lenzing's Ecovero textiles and Veocel nonwovens, are EU Ecolabel certified and manufactured at the Purwakarta site in Indonesia. The move responds to rising demand from eco-conscious consumers. Additionally, Lenzing has improved its Indonesian facility, reducing sulfur emissions, CO2 footprint and wastewater output.
• ON June 1, 2021, KNH introduced HEPA-grade meltblown nonwovens with great permeability and efficiency, marking its formal entry into the high-end filtering industry. Air through, thermal bond, airlaid, spunlace, meltblown and calendar bond are among its principal nonwoven goods. It generates about 20,000 tons of nonwovens annually and has provided services to clients all over the world.

Competitive Landscape

The major global players in the market include Kimberly-Clark Corporation, 3M, Ahlstrom, Berry Global Inc., Johns Manville, Hollingsworth & Vose, Toray Industries, Inc., Mitsui Chemicals, Inc., SABIC and Lydall Inc.

Why Purchase the Report?

• To visualize the global meltdown fabric market segmentation based on product, material, application, end-user and region, as well as understand key commercial assets and players.
• Identify commercial opportunities by analyzing trends and co-development.
• Excel data sheet with numerous data points of meltdown fabric market-level with all segments.
• PDF report consists of a comprehensive analysis after exhaustive qualitative interviews and an in-depth study.
• Product mapping available as Excel consisting of key products of all the major players.

The global meltdown fabric market report would provide approximately 70 tables, 72 figures and 190 Pages.

Target Audience 2024

• Manufacturers/ Buyers
• Industry Investors/Investment Bankers
• Research Professionals
• Emerging Companies