PUBLISHER: Global Market Insights Inc. | PRODUCT CODE: 1892667
PUBLISHER: Global Market Insights Inc. | PRODUCT CODE: 1892667
North America Plastic Extrusion Measurement and Control Technology Market Opportunity, Growth Drivers, Industry Trend Analysis, and Forecast 2025 - 2034
North America Plastic Extrusion Measurement and Control Technology Market was valued at USD 245.4 billion in 2024 and is estimated to grow at a CAGR of 4.7% to reach USD 410.2 billion by 2034.
Market growth continues to advance as major infrastructure modernization programs progress across the US and Canada. Construction, transportation, and utility sectors rely heavily on extruded plastics for pipes, films, profiles, and sheet materials, creating strong demand for precision-based systems that ensure uniform output and strict compliance with quality standards. Expanding consumption of packaged goods, along with the rise of food and beverage manufacturing, is further accelerating regional production volumes. Increased urban density and higher retail activity contribute to a growing need for film, coating, and sheet products, all of which depend on accurate inline measurement tools that maintain thickness consistency and optimize barrier performance. Automated controls also help manufacturers reduce material waste, boost throughput, and meet regulatory expectations for product safety and uniformity. Industry 4.0 technologies are transforming shipment workflows across North America, integrating data-driven automation into extrusion operations and improving alignment between production lines and downstream logistics.
| Market Scope | |
|---|---|
| Start Year | 2024 |
| Forecast Year | 2025-2034 |
| Start Value | $245.4 Billion |
| Forecast Value | $410.2 Billion |
| CAGR | 4.7% |
The basic automation level generated USD 120.1 billion in 2024 and is expected to grow at a CAGR of 5% from 2025 to 2034. It remains popular because many processors operate with limited budgets and prefer equipment that provides tangible improvements without requiring advanced infrastructure. Semi-automated controls, essential sensors, and PLC-based systems support better repeatability and help reduce manual inconsistencies.
The process control systems segment accounted for a 41.9% share in 2024 and is anticipated to grow at a CAGR of 5.2% through 2034. Rising demand for flexible packaging and film-based applications continues to elevate the need for precise measurement technologies. These solutions uphold product uniformity, maintain required barrier characteristics, and support compliance with strict material-performance guidelines, making them central across extrusion operations.
US Plastic Extrusion Measurement and Control Technology Market reached USD 208.9 billion in 2024 and is projected to grow at a CAGR of 4.7% from 2025 to 2034. The country's extrusion landscape is rapidly evolving as manufacturers embrace automation, invest in real-time analytics, and shift toward higher-efficiency production lines. Enhanced monitoring systems, machine learning tools, and IoT-based sensing technologies are improving extrusion accuracy, reducing material loss, and elevating energy efficiency. These advancements align with broader digital transformation strategies across industrial sectors, strengthening the long-term competitiveness of US extrusion operations.
Major companies operating in the North America Plastic Extrusion Measurement and Control Technology Market include Bausano, Breyer, Dynisco, Gefran, Gemini Group, Nanmac, Nordson Corporation, Pexco, Process Control Corp., PTI, Pyrometer Instrument, Sensonetics, Starrett, Tempco Electric Heater, and Gneuss Kunststofftechnik GmbH. Companies competing in the North America Plastic Extrusion Measurement and Control Technology Market are enhancing their position by investing in smarter automation, strengthening digital monitoring capabilities, and expanding product lines that support precision-focused manufacturing. Many organizations are prioritizing IoT-enabled sensors, integrated process controllers, and cloud-connected platforms that deliver real-time data to improve quality, reduce scrap, and optimize material usage. Strategic partnerships with extrusion equipment manufacturers help broaden distribution networks and improve equipment compatibility. Firms are also increasing R&D investments to develop high-accuracy measurement solutions that meet evolving regulatory requirements and sustainability goals.
Table of Contents
Chapter 1 Methodology & Scope
- 1.1 Market scope and definition
- 1.2 Research design
- 1.2.1 Research approach
- 1.2.2 Data collection methods
- 1.3 Data mining sources
- 1.3.1 Regional
- 1.3.2 Country
- 1.4 Base estimates and calculations
- 1.4.1 Base year calculation
- 1.4.2 Key trends for market estimation
- 1.5 Primary research and validation
- 1.5.1 Primary sources
- 1.6 Forecast model
- 1.7 Research assumptions and limitations
Chapter 2 Executive Summary
- 2.1 Industry 360° synopsis
- 2.2 Key market trends
- 2.2.1 Country
- 2.2.2 Measurement principle
- 2.2.3 Integration level
- 2.2.4 Control technology type
- 2.2.5 Application
- 2.2.6 End Use industry
- 2.3 CXO perspectives: Strategic imperatives
- 2.3.1 Key decision points for industry executives
- 2.3.2 Critical success factors for market players
- 2.4 Future outlook and strategic recommendations
Chapter 3 Industry Insights
- 3.1 Industry ecosystem analysis
- 3.1.1 Supplier landscape
- 3.1.2 Profit margin
- 3.1.3 Value addition at each stage
- 3.1.4 Factor affecting the value chain
- 3.2 Industry impact forces
- 3.2.1 Growth drivers
- 3.2.1.1 Accelerated industrialization and expansion of infrastructure projects
- 3.2.1.2 Increasing demand from the packaging and food & beverage sectors
- 3.2.1.3 Rapid integration of industry 4.0 technologies across industries
- 3.2.2 Industry pitfalls & challenges
- 3.2.2.1 Significant capital requirements coupled with low return on investment
- 3.2.2.2 Persistent skill gaps and limited availability of technical expertise
- 3.2.1 Growth drivers
- 3.3 Growth potential analysis
- 3.4 Future market trends
- 3.5 Technology and innovation landscape
- 3.5.1 Current technological trends
- 3.5.2 Emerging technologies
- 3.6 Regulatory landscape
- 3.6.1 Standards and compliance requirements
- 3.6.2 Regional regulatory frameworks
- 3.6.3 Certification standards
- 3.7 Trade statistics
- 3.7.1 Major importing countries
- 3.7.2 Major exporting countries
- 3.8 Porter's analysis
- 3.9 PESTEL analysis
Chapter 4 Competitive Landscape, 2024
- 4.1 Introduction
- 4.2 Company market share analysis
- 4.3 Company matrix analysis
- 4.4 Competitive analysis of major market players
- 4.5 Competitive positioning matrix
- 4.6 Key developments
- 4.6.1 Mergers & acquisitions
- 4.6.2 Partnerships & collaborations
- 4.6.3 New product launches
- 4.6.4 Expansion plans
Chapter 5 Market Estimates & Forecast, By Measurement Principle, 2021 - 2034, (USD Billion)
- 5.1 Key trends
- 5.2 Optical-based measurement systems
- 5.2.1 Camera/vision-based inspection
- 5.2.2 Laser-based dimensional measurement
- 5.2.3 Advanced spectroscopic analysis
- 5.3 Radiometric measurement systems
- 5.3.1 X-ray systems
- 5.3.2 Gamma-ray systems
- 5.3.3 Beta-ray systems
- 5.4 Electromagnetic wave-based measurement
- 5.4.1 Radar-based systems
- 5.4.2 Terahertz systems
- 5.5 Acoustic-based measurement
- 5.5.1 Ultrasonic systems
- 5.5.2 Acoustic emission monitoring
- 5.6 Electrical field-based measurement
- 5.6.1 Capacitive sensors
- 5.6.2 Inductive sensors
- 5.7 Mechanical contact measurement
- 5.7.1 Physical probes and gauges
- 5.7.2 Tactile measurement systems
- 5.8 Process parameter monitoring
- 5.8.1 Temperature and pressure sensors
- 5.8.2 Melt flow and viscosity measurement
- 5.8.3 Material property analysis
Chapter 6 Market Estimates & Forecast, By Integration Level, 2021 - 2034, (USD Billion)
- 6.1 Key trends
- 6.2 Manual operation level
- 6.2.1 Offline measurement with manual adjustment
- 6.2.2 Operator-controlled processes
- 6.3 Basic automation level
- 6.3.1 Single-parameter closed-loop control
- 6.3.2 Simple measurement-feedback systems
- 6.4 Advanced automation level
- 6.4.1 Multi-parameter process control
- 6.4.2 Integrated measurement-control systems
- 6.5 Intelligent automation level
- 6.5.1 AI/ML-driven optimization
- 6.5.2 Digital twin implementation
- 6.5.3 Predictive maintenance integration
Chapter 7 Market Estimates & Forecast, By Control Technology Type, 2021 - 2034, (USD Billion)
- 7.1 Key trends
- 7.2 Process control systems
- 7.2.1 Temperature control
- 7.2.2 Pressure control
- 7.2.3 Multi-zone process control integration
- 7.3 Motion and drive control systems
- 7.3.1 Extruder drive control and variable speed systems
- 7.3.2 Haul-off and winding control
- 7.3.3 Servo-driven positioning and cutting systems
- 7.4 Material flow control systems
- 7.4.1 Gravimetric and volumetric dosing control
- 7.4.2 Melt pump control and flow regulation
- 7.4.3 Additive and colorant injection control
- 7.5 Control hardware and platforms
- 7.5.1 Programmable logic controllers (PLCs)
- 7.5.2 SCADA and HMI systems
- 7.5.3 Distributed control systems (DCS)
Chapter 8 Market Estimates & Forecast, By Application, 2021 - 2034, (USD Billion)
- 8.1 Key trends
- 8.2 Pipe and tube extrusion
- 8.2.1 Single-layer pipes
- 8.2.2 Multi-layer pipes
- 8.2.3 Specialty/medical tubing
- 8.3 Profile extrusion
- 8.3.1 Simple profiles (single cavity)
- 8.3.2 Complex profiles (multi-cavity)
- 8.3.3 Co-extruded profiles
- 8.4 Cable and wire extrusion
- 8.4.1 Power cables
- 8.4.2 Communication cables
- 8.4.3 Specialty cables
- 8.5 Film and sheet extrusion
- 8.5.1 Monolayer films
- 8.5.2 Multi-layer films
- 8.5.3 Specialty films
Chapter 9 Market Estimates & Forecast, By End Use Industry, 2021 - 2034, (USD Billion)
- 9.1 Key trends
- 9.2 Construction and infrastructure
- 9.3 Automotive and transportation
- 9.4 Packaging and food contact
- 9.5 Healthcare and medical
- 9.6 Electronics and telecommunications
- 9.7 Others (energy and utilities etc.)
Chapter 10 Market Estimates & Forecast, By Country, 2021 - 2034, (USD Billion)
- 10.1 Key trends
- 10.2 U.S.
- 10.3 Canada
Chapter 11 Company Profiles
- 11.1 Bausano
- 11.2 Breyer
- 11.3 Dynisco
- 11.4 Gefran
- 11.5 Gemini Group
- 11.6 Nanmac
- 11.7 Nordson Corporation
- 11.8 Pexco
- 11.9 Process Control Corp.
- 11.10 PTI
- 11.11 Pyrometer Instrument
- 11.12 Sensonetics
- 11.13 Starrett
- 11.14 Tempco Electric Heater
- 11.15 Gneuss Kunststofftechnik GmbH
