PUBLISHER: Grand View Research | PRODUCT CODE: 1789941
PUBLISHER: Grand View Research | PRODUCT CODE: 1789941
U.S. Mailer Packaging Market Size, Share & Trends Analysis Report By Product (Non-cushioned Mailers, Cushioned Mailers), By Insulation (Non-Insulated, Insulated), By Material Type (Paper, Plastic, Foil), By End Use, And Segment Forecasts, 2025 - 2033
U.S. Mailer Packaging Market Summary
The U.S. mailer packaging market size was estimated at USD 6.82 billion in 2024 and is projected to reach USD 24.38 billion by 2033, growing at a CAGR of 15.1% from 2025 to 2033. The market is driven by the rapid growth of e-commerce and increasing demand for sustainable, lightweight packaging solutions.
Rising consumer preference for doorstep delivery and advancements in protective packaging technologies further boost market growth. The U.S. mailer packaging industry is primarily driven by the exponential growth of e-commerce, which has increased demand for durable, lightweight, and cost-effective packaging solutions. With online retail sales surpassing USD 1 trillion in 2022 (U.S. Census Bureau), businesses require mailers that protect goods during transit while minimizing shipping costs. For example, companies like Amazon and Shopify favor poly mailers and padded envelopes for small items like apparel and electronics due to their lightweight nature, which reduces freight expenses compared to rigid boxes. Additionally, the rise of subscription box services and direct-to-consumer (DTC) brands has further fueled demand for customizable and branded mailers that enhance unboxing experiences.
Sustainability is another key driver, as consumers and regulators push for eco-friendly packaging alternatives. Many states, including California and New York, have implemented strict regulations on single-use plastics, pushing brands to adopt recyclable or compostable mailers. For instance, companies like EcoEnclose and noissue offer biodegradable mailers made from plant-based materials, appealing to environmentally conscious consumers. Major retailers, such as Walmart and Target, have also committed to reducing plastic waste, incorporating recycled-content mailers into their supply chains. This shift not only aligns with corporate sustainability goals but also helps brands differentiate themselves in a competitive market.
Technological advancements in smart packaging and automation are also shaping the market. Innovations like self-sealing adhesives, tamper-evident designs, and IoT-enabled tracking labels improve efficiency and security in logistics. For example, UPS and FedEx have integrated automated sorting systems that handle flexible mailers more efficiently than rigid boxes, reducing processing time. Additionally, brands like Salazar Packaging use AI-driven design tools to create optimized mailer sizes, minimizing material waste and lowering shipping costs. As automation and smart packaging solutions evolve, they will continue to drive efficiency, cost savings, and enhanced customer experiences in the mailer packaging industry.
U.S. Mailer Packaging Market Report Segmentation
This report forecasts revenue growth at a country level and provides an analysis of the latest industry trends in each of the sub-segments from 2021 to 2033. For this study, Grand View Research has segmented the U.S. mailer packaging market report based on product, insulation, material type, and end use:
- Product Outlook (Revenue, USD Million 2021 - 2033)
- Non-cushioned Mailers
- Cushioned Mailers
- Insulation Outlook (Revenue, USD Million 2021 - 2033)
- Non-Insulated
- Insulated
- Material Type Outlook (Revenue, USD Million 2021 - 2033)
- Paper
- Plastic
- Foil
- End Use Outlook (Revenue, USD Million 2021 - 2033)
- E-commerce
- Shipping & Logistics
- Manufacturing & Warehousing
Table of Contents
Chapter 1. Methodology and Scope
- 1.1. Research Methodology
- 1.1.1. Market Segmentation
- 1.1.2. Market Definition
- 1.2. Research Scope & Assumptions
- 1.3. Information Procurement
- 1.3.1. Purchased Database
- 1.3.2. GVR's Internal Database
- 1.3.3. Secondary Sources & Third-Party Perspectives
- 1.3.4. Primary Research
- 1.4. Information Analysis
- 1.4.1. Data Analysis Models
- 1.5. Market Formulation & Data Visualization
- 1.6. Data Validation & Publishing
- 1.7. List of Abbreviations
Chapter 2. Executive Summary
- 2.1. Market Snapshot, 2024 (USD Million)
- 2.2. Segmental Snapshot
- 2.3. Competitive Landscape Snapshot
Chapter 3. U.S. Mailer Packaging Market Variables, Trends, and Scope
- 3.1. Market Lineage Outlook
- 3.2. Penetration & Growth Prospect Mapping
- 3.3. Industry Value Chain Analysis
- 3.3.1. Raw Material Trends
- 3.3.2. Manufacturing/Technology Trends
- 3.4. Regulatory Framework
- 3.5. Market Dynamics
- 3.5.1. Market Driver Analysis
- 3.5.2. Market Restraint Analysis
- 3.5.3. Market Opportunity Analysis
- 3.5.4. Market Challenge Analysis
- 3.6. Business Environment Analysis
- 3.6.1. Porter's Five Forces Analysis
- 3.6.2. PESTEL Analysis
Chapter 4. U.S. Mailer Packaging Market: Product Estimates & Trend Analysis
- 4.1. Key Takeaways
- 4.2. Product Movement Analysis & Market Share, 2024 & 2033
- 4.2.1. Non-cushioned Mailers
- 4.2.1.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 4.2.2. Cushioned Mailers
- 4.2.2.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 4.2.1. Non-cushioned Mailers
Chapter 5. U.S. Mailer Packaging Market: Insulation Estimates & Trend Analysis
- 5.1. Key Takeaways
- 5.2. Insulation Movement Analysis & Market Share, 2024 & 2033
- 5.2.1. Non-Insulated
- 5.2.1.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 5.2.2. Insulated
- 5.2.2.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 5.2.1. Non-Insulated
Chapter 6. U.S. Mailer Packaging Market: Material Type Estimates & Trend Analysis
- 6.1. Key Takeaways
- 6.2. Material Type Movement Analysis & Market Share, 2024 & 2033
- 6.2.1. Paper
- 6.2.1.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 6.2.2. Plastic
- 6.2.2.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 6.2.3. Foil
- 6.2.3.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 6.2.1. Paper
Chapter 7. U.S. Mailer Packaging Market: End Use Estimates & Trend Analysis
- 7.1. Key Takeaways
- 7.2. End Use Movement Analysis & Market Share, 2024 & 2033
- 7.2.1. E-commerce
- 7.2.1.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 7.2.2. Shipping & Logistics
- 7.2.2.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 7.2.3. Manufacturing & Warehousing
- 7.2.3.1. Market estimates and forecasts, 2021 - 2033 (USD Million)
- 7.2.1. E-commerce
Chapter 8. Competitive Landscape
- 8.1. Key Players & Recent Developments & Their Impact on the Industry
- 8.2. Company Categorization
- 8.3. List of Raw Materials Supplier & Value Chain Partners
- 8.4. List of Potential Customers/End-users
- 8.5. Company Market Position Analysis
- 8.6. Company Heat Map Analysis
- 8.7. Strategy Mapping
- 8.7.1. Expansions
- 8.7.2. Mergers & Acquisitions
- 8.7.3. Collaborations
- 8.7.4. New Product Launches
- 8.7.5. Others
Chapter 9. Company Listing (Overview, Financial Performance, Product Overview)
- 9.1. Mondi
- 9.1.1. Company Overview
- 9.1.2. Financial Performance
- 9.1.3. Product Benchmarking
- 9.2. Henkel Corporation
- 9.2.1. Company Overview
- 9.2.2. Financial Performance
- 9.2.3. Product Benchmarking
- 9.3. 3M
- 9.3.1. Company Overview
- 9.3.2. Financial Performance
- 9.3.3. Product Benchmarking
- 9.4. Pregis LLC
- 9.4.1. Company Overview
- 9.4.2. Financial Performance
- 9.4.3. Product Benchmarking
- 9.5. International Paper
- 9.5.1. Company Overview
- 9.5.2. Financial Performance
- 9.5.3. Product Benchmarking
- 9.6. PAC Worldwide
- 9.6.1. Company Overview
- 9.6.2. Financial Performance
- 9.6.3. Product Benchmarking
- 9.7. Sealed Air
- 9.7.1. Company Overview
- 9.7.2. Financial Performance
- 9.7.3. Product Benchmarking
- 9.8. Pregis LLC
- 9.8.1. Company Overview
- 9.8.2. Financial Performance
- 9.8.3. Product Benchmarking
- 9.9. ProAmpac
- 9.9.1. Company Overview
- 9.9.2. Financial Performance
- 9.9.3. Product Benchmarking
- 9.10. Novolex
- 9.10.1. Company Overview
- 9.10.2. Financial Performance
- 9.10.3. Product Benchmarking
- 9.11. Intertape Polymer Group (IPG)
- 9.11.1. Company Overview
- 9.11.2. Financial Performance
- 9.11.3. Product Benchmarking
- 9.12. Georgia-Pacific LLC
- 9.12.1. Company Overview
- 9.12.2. Financial Performance
- 9.12.3. Product Benchmarking
List of Tables
- Table 1. U.S. Mailer Packaging market estimates and forecasts, by Product, 2021 - 2033 (USD Million)
- Table 2. U.S. Mailer Packaging market estimates and forecasts, by Non-cushioned Mailers, 2021 - 2033 (USD Million)
- Table 3. U.S. Mailer Packaging market estimates and forecasts, by Cushioned Mailers, 2021 - 2033 (USD Million)
- Table 4. U.S. Mailer Packaging market estimates and forecasts, by Insulation, 2021 - 2033 (USD Million)
- Table 5. U.S. Mailer Packaging market estimates and forecasts, by Non-Insulated, 2021 - 2033 (USD Million)
- Table 6. U.S. Mailer Packaging market estimates and forecasts, by Insulated, 2021 - 2033 (USD Million)
- Table 7. U.S. Mailer Packaging market estimates and forecasts, by Material Type, 2021 - 2033 (USD Million)
- Table 8. U.S. Mailer Packaging market estimates and forecasts, by Paper, 2021 - 2033 (USD Million)
- Table 9. U.S. Mailer Packaging market estimates and forecasts, by Plastics, 2021 - 2033 (USD Million)
- Table 10. U.S. Mailer Packaging market estimates and forecasts, by Foil, 2021 - 2033 (USD Million)
- Table 11. U.S. Mailer Packaging market estimates and forecasts, by End Use, 2021 - 2033 (USD Million)
- Table 12. U.S. Mailer Packaging market estimates and forecasts, in E-commerce, 2021 - 2033 (USD Million)
- Table 13. U.S. Mailer Packaging market estimates and forecasts, in Shipping & Logistics, 2021 - 2033 (USD Million)
- Table 14. U.S. Mailer Packaging market estimates and forecasts, in Manufacturing & Warehousing, 2021 - 2033 (USD Million)
List of Figures
- Fig. 1 Information Procurement
- Fig. 2 Primary Research Pattern
- Fig. 3 Primary Research Process
- Fig. 4 Market Research Approaches - Bottom-Up Approach
- Fig. 5 Market Research Approaches - Top-Down Approach
- Fig. 6 Market Research Approaches - Combined Approach
- Fig. 7 U.S. Mailer Packaging Market- Market Snapshot
- Fig. 8 U.S. Mailer Packaging Market- Segment Snapshot (1/2)
- Fig. 9 U.S. Mailer Packaging Market- Segment Snapshot (2/2)
- Fig. 10 U.S. Mailer Packaging Market- Competitive Landscape Snapshot
- Fig. 11 U.S. Mailer Packaging Market: Penetration & Growth Prospect Mapping
- Fig. 12 U.S. Mailer Packaging Market: Value Chain Analysis
- Fig. 13 U.S. Mailer Packaging Market: Porter's Five Force Analysis
- Fig. 14 U.S. Mailer Packaging Market: PESTEL Analysis
- Fig. 15 U.S. Mailer Packaging Market: Product Movement Analysis, 2024 & 2033
- Fig. 16 U.S. Mailer Packaging Market: Insulation Movement Analysis, 2024 & 2033
- Fig. 17 U.S. Mailer Packaging Market: Material Type Movement Analysis, 2024 & 2033
- Fig. 18 U.S. Mailer Packaging Market: End Use Movement Analysis, 2024 & 2033
- Fig. 19 U.S. Mailer Packaging Market: Company Positioning Analysis
- Fig. 20 U.S. Mailer Packaging Market: Strategy Mapping
