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PUBLISHER: Grand View Research | PRODUCT CODE: 1908679
PUBLISHER: Grand View Research | PRODUCT CODE: 1908679
Thermal Spray Coatings Market Size, Share & Trends Analysis Report By Technology (Coldspray, Flamespray, Plasma Spray, HVOF, Electric arc spray), By Material, By Application, By Region, And Segment Forecasts, 2026 - 2033
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Thermal Spray Coatings Market Summary
The global thermal spray coatings market size was estimated at USD 11.29 billion in 2025 and is projected to reach USD 16.22 billion by 2033, growing at a CAGR of 4.7% from 2026 to 2033. The market growth depends on the use of thermal spray coatings in various end-use industries, including automotive, aerospace, medical, industrial gas turbines, printing, steel, and pulp & paper.
The rising use of gas turbines in helicopter engines, tanks, ships, and locomotives is expected to help augment the demand for thermal spray coatings due to their high temperature and corrosion resistance, which protects the parts against fire in high-temperature and moisture-laden conditions.
The properties provided by thermal spray coatings include wear resistance against abrasion, cavitation, and erosive forces, as well as chemical resistance, electrical insulation, and improved adhesion between the substrate and the top layer of components. The stringent regulations by the U.S. EPA, REACH, and OSHA regarding the curtailment of hard chrome plating, which produces a byproduct recognized as a carcinogen, influence the coating manufacturers to adopt sustainable solutions that can further propel the market growth in various end-use industries.
This is attributed to the high demand from power generation plants for industrial gas turbines, which are expected to witness a surge in gas turbine demand due to the policy transition of the U.S. government toward replacing coal with natural gas for electricity generation. According to the Rural Health Information Hub, there are currently 46 million adults over the age of 65 years living in the U.S., which is expected to grow to 90 million by 2050. The rising geriatric population and improved healthcare services in the U.S. are expected to drive the market for orthopedic implants required in knee cap replacement surgery, and are anticipated to grow the market in the region.
Global Thermal Spray Coatings Market Report Segmentation
This report forecasts revenue growth at the global, regional, and country levels and provides an analysis of the latest trends in each of the sub-segments from 2018 to 2033. For this study, Grand View Research has segmented the global thermal spray coatings market report based on material, technology, application, and region:
- Material Outlook (Revenue, USD Million, 2018 - 2033)
- Metals
- Ceramics
- Intermetallics
- Polymers
- Carbides
- Abradables
- Others
- Technology Outlook (Revenue, USD Million, 2018 - 2033)
- Cold Spray
- Flame Spray
- Plasma Spray
- HVOF
- Electric Arc Spray
- Others
- Application Outlook (Revenue, USD Million, 2018 - 2033)
- Aerospace
- Industrial Gas Turbine
- Automotive
- Medical
- Printing
- Oil & Gas
- Steel
- Pulp & Paper
- Others
- Regional Outlook (Revenue, USD Million, 2018 - 2033)
- North America
- U.S.
- Canada
- Mexico
- Europe
- Germany
- UK
- France
- Italy
- Spain
- Russia
- Asia Pacific
- Japan
- China
- India
- South Korea
- Latin America
- Brazil
- Argentina
- Middle East & Africa
- Saudi Arabia
- South Africa
Product Code: 978-1-68038-514-4
Table of Contents
Chapter 1 Methodology and Scope
- 1.1 Market Segmentation & Scope
- 1.2 Market Definition
- 1.3 Information Procurement
- 1.3.1 Purchased Database
- 1.3.2 GVR's Internal Database
- 1.4 Information analysis
- 1.5 Market formulation & data visualization
- 1.6 Data validation & publishing
- 1.6.1 Research scope and assumptions
- 1.6.2 List to Data Sources
Chapter 2 Executive Summary
- 2.1 Market Snapshot
- 2.2 Segment Snapshot
- 2.3 Competitive Landscape Snapshot
Chapter 3 Thermal Spray Coatings: Market Variables, Trends & Scope
- 3.1 Market Lineage Outlook
- 3.1.1 Paints & Coatings Market Outlook
- 3.2 Industry Value Chain Analysis
- 3.2.1 Raw Material Trends
- 3.2.2 Manufacturing/Technology Trends
- 3.2.3 Sales Channel Analysis
- 3.3 Regulatory Framework, by Region
- 3.4 Market Dynamics
- 3.4.1 Market Driver Analysis
- 3.4.2 Market Restraint Analysis
- 3.4.3 Market Challenge Analysis
- 3.4.4 Market Opportunities Analysis
- 3.5 Industry Analysis Tools
- 3.5.1 Porter's Analysis
- 3.5.2 Macroeconomic Analysis- PESTLE Analysis
Chapter 4 Thermal Spray Coatings Market: Material Estimates & Trend Analysis
- 4.1 Material Movement Analysis & Market Share, 2025 & 2033
- 4.2 Thermal Spray Coatings Market Estimates & Forecast, by Material (USD Million)
- 4.2.1 Metals
- 4.2.1.1 Thermal Spray Coatings Market Estimates and Forecasts, in Metals, 2018 - 2033 (USD Million)
- 4.2.2 Ceramics
- 4.2.2.1 Thermal Spray Coatings Market Estimates and Forecasts, in Ceramics, 2018 - 2033 (USD Million)
- 4.2.3 Intermetallics
- 4.2.3.1 Thermal Spray Coatings Market Estimates and Forecasts, in Intermetallics, 2018 - 2033 (USD Million)
- 4.2.4 Polymers
- 4.2.4.1 Thermal Spray Coatings Market Estimates and Forecasts, in Polymers, 2018 - 2033 (USD Million)
- 4.2.5 Carbides
- 4.2.4.1 Thermal Spray Coatings Market Estimates and Forecasts, in Carbides, 2018 - 2033 (USD Million)
- 4.2.6 Abradables
- 4.2.6.1 Thermal Spray Coatings Market Estimates and Forecasts, in Abradables, 2018 - 2033 (USD Million)
- 4.2.7 Others
- 4.2.7.1 Thermal Spray Coatings Market Estimates and Forecasts, in Others, 2018 - 2033 (USD Million)
- 4.2.1 Metals
Chapter 5 Thermal Spray Coatings Market: Technology Estimates & Trend Analysis
- 5.1 Technology Movement Analysis & Market Share, 2025 & 2033
- 5.2 Thermal Spray Coatings Market Estimates & Forecast, by Application (USD Million)
- 5.2.1 Cold Spray
- 5.2.1.1 Thermal Spray Coatings Market Estimates and Forecasts, in Cold Spray, 2018 - 2033 (USD Million)
- 5.2.2 Flame Spray
- 5.2.2.1 Thermal Spray Coatings Market Estimates and Forecasts, in Flame Spray, 2018 - 2033 (USD Million)
- 5.2.3 Plasma Spray
- 5.2.3.1 Thermal Spray Coatings Market Estimates and Forecasts, in Plasma Spray, 2018 - 2033 (USD Million)
- 5.2.4 HVOF
- 5.2.4.1 Thermal Spray Coatings Market Estimates and Forecasts, in HVOF, 2018 - 2033 (USD Million)
- 5.2.5 Electric Arc Spray
- 5.2.5.1 Thermal Spray Coatings Market Estimates and Forecasts, in Electric Arc Spray, 2018 - 2033 (USD Million)
- 5.2.6 Others
- 5.2.6.1 Thermal Spray Coatings Market Estimates and Forecasts, in Others, 2018 - 2033 (USD Million)
- 5.2.1 Cold Spray
Chapter 6 Thermal Spray Coatings Market: Application Estimates & Trend Analysis
- 6.1 Application Movement Analysis & Market Share, 2025 & 2033
- 6.2 Application Market Estimates & Forecast, by Application (USD Million)
- 6.2.1 Aerospace
- 6.2.1.1 Thermal Spray Coatings Market Estimates and Forecasts, in Aerospace, 2018 - 2033 (USD Million)
- 6.2.2 Industrial Gas Turbine
- 6.2.2.1 Thermal Spray Coatings Market Estimates and Forecasts, in Industrial Gas Turbine, 2018 - 2033 (USD Million)
- 6.2.3 Automotive
- 6.2.3.1 Thermal Spray Coatings Market Estimates and Forecasts, in Automotive, 2018 - 2033 (USD Million)
- 6.2.4 Medical
- 6.2.4.1 Thermal Spray Coatings Market Estimates and Forecasts, in Medical, 2018 - 2033 (USD Million)
- 6.2.5 Printing
- 6.2.5.1 Thermal Spray Coatings Market Estimates and Forecasts, in Printing, 2018 - 2033 (USD Million)
- 6.2.6 Oil & gas
- 6.2.6.1 Thermal Spray Coatings Market Estimates and Forecasts, in Oil & Gas, 2018 - 2033 (USD Million)
- 6.2.7 Steel
- 6.2.6.1 Thermal Spray Coatings Market Estimates and Forecasts, in Steel, 2018 - 2033 (USD Million)
- 6.2.8 Pulp & Paper
- 6.2.8.1 Thermal Spray Coatings Market Estimates and Forecasts, in Pulp & Paper, 2018 - 2033 (USD Million)
- 6.2.9 Others
- 6.2.9.1 Thermal Spray Coatings Market Estimates and Forecasts, in Others, 2018 - 2033 (USD Million)
- 6.2.1 Aerospace
Chapter 7 Thermal Spray Coatings Market: Regional Estimates & Trend Analysis
- 7.1 Thermal Spray Coatings Market: Regional Outlook
- 7.2 North America
- 7.2.1 North america Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.2.2 U.S.
- 7.2.2.1 Key country dynamics
- 7.2.2.2 U.S. Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.2.3 Canada
- 7.2.3.1 Key country dynamics
- 7.2.3.2 Canada Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.2.4 Mexico
- 7.2.4.1 Key country dynamics
- 7.2.4.2 Mexico Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.3 Europe
- 7.3.1 Europe Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.3.2 Germany
- 7.3.2.1 Key country dynamics
- 7.3.2.2 Germany Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.3.3 UK
- 7.3.3.1 Key country dynamics
- 7.3.3.2 UK Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.3.4 France
- 7.3.4.1 Key country dynamics
- 7.3.4.2 France Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.3.5 Italy
- 7.3.5.1 Key country dynamics
- 7.3.5.2 Italy Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.3.6 Russia
- 7.3.6.1 Key country dynamics
- 7.3.6.2 Russia Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.3.7 Spain
- 7.3.7.1 Key country dynamics
- 7.3.7.2 Spain Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.4 Asia Pacific
- 7.4.1 Asia Pacific Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.4.2 China
- 7.4.2.1 Key country dynamics
- 7.4.2.2 China Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.4.3 India
- 7.4.3.1 Key country dynamics
- 7.4.3.2 India Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.4.4 Japan
- 7.4.4.1 Key country dynamics
- 7.4.4.2 Japan Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.5.6 South Korea
- 7.5.6.1 Key country dynamics
- 7.5.6.2 South Korea Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.5 Latin America
- 7.5.1 Latin America Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.5.2 Brazil
- 7.5.2.1 Key country dynamics
- 7.5.2.2 Brazil Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.5.3 Argentina
- 7.5.3.1 Key country dynamics
- 7.5.3.2 Argentina Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.6 Middle East & Africa
- 7.6.1 Middle East & Africa Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.6.2 Saudi Arabia
- 7.6.2.1 Key country dynamics
- 7.6.2.2 Saudi Arabia Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- 7.6.3 South Africa
- 7.6.3.1 Key country dynamics
- 7.6.3.2 South Africa Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
Chapter 8 Competitive Landscape
- 8.1 Recent Development & Impact Analysis
- 8.2 Financial performance
- 8.3 Company Heat Map Analysis
- 8.4 Key Company/Competition Categorization
- 8.5 Vendor Landscape
- 8.5.1 List of Raw Material Providers
- 8.5.2 List of End Users
- 8.6 Company Profiles
- 8.6.1 Linde PLC
- 8.6.2 Hoganas AB
- 8.6.3 H.C. Starck Inc.
- 8.6.4 Castolin Eutectic
- 8.6.5 Wall Colmonoy Corporation
- 8.6.6 Powder Alloy Corporation
- 8.6.7 MTC Industries and Research
- 8.6.8 Fujimi Incorporated
- 8.6.9 Oerlikon Metco
- 8.6.10 Kennametal Stellite
- 8.6.11 GTV VerschleiBschutz GmbH
- 8.6.12 Flame Spray Inc.
- 8.6.13 HTS Coatings
- 8.6.14 Cincinnati Thermal Spray, Inc.
- 8.6.15 Bodycote
- 8.6.16 Chromalloy
- 8.6.17 Sulzer Ltd
- 8.6.18 Hannecard
Product Code: 978-1-68038-514-4
List of Tables
- Table 1 List of Raw Material Suppliers
- Table 2 U.S. macro-economic outlay
- Table 3 Canada macro-economic outlay
- Table 4 Mexico macro-economic outlay
- Table 5 Germany macro-economic outlay
- Table 6 UK macro-economic outlay
- Table 7 France macro-economic outlay
- Table 8 Italy macro-economic outlay
- Table 9 Russia macro-economic outlay
- Table 10 Spain macro-economic outlay
- Table 11 China macro-economic outlay
- Table 12 India macro-economic outlay
- Table 13 Japan macro-economic outlay
- Table 14 Japan macro-economic outlay
- Table 15 South Korea macro-economic outlay
- Table 16 Malaysia macro-economic outlay
- Table 17 Brazil macro-economic outlay
- Table 18 Argentina macro-economic outlay
- Table 19 Saudi Arabia-economic outlay
- Table 20 South Africa macro-economic outlay
- Table 21 Company Heat Map Analysis
- Table 22 Financial Performance
- Table 23 Product Benchmarking
- Table 24 Key Companies Undergoing Expansions
- Table 25 Key Companies Involved in Collaborations
- Table 26 Key Companies Involved in Partnerships
- Table 27 Key Companies Launching New Products
- Table 28 List of Key Distributors/Channel Partners
List of Figures
- Fig. 1 Thermal Spray Coatings Market Segmentation & Scope
- Fig. 2 Information procurement
- Fig. 3 Data analysis models
- Fig. 4 Market formulation and validation
- Fig. 5 Data validating & publishing
- Fig. 6 Thermal Spray Coatings Market Snapshot
- Fig. 7 Thermal Spray Coatings Market Segment Snapshot
- Fig. 8 Thermal Spray Coatings Market Competitive Landscape Snapshot
- Fig. 9 Thermal Spray Coatings Market - Value Chain Analysis
- Fig. 10 Thermal Spray Coatings Market: Price Trend Analysis, 2018 - 2033 (USD/kg)
- Fig. 11 Thermal Spray Coatings Market Dynamics
- Fig. 12 Thermal Spray Coatings Market: PORTER's Analysis
- Fig. 13 Thermal Spray Coatings Market: PESTLE Analysis
- Fig. 14 Thermal Spray Coatings Market: Portfolio Analysis/ Kraljic Matrix, By Raw Material
- Fig. 15 Thermal Spray Coatings Market Estimates & Forecasts, by Material: Key Takeaways
- Fig. 16 Thermal Spray Coatings Market Share, By Material, 2025 & 2033
- Fig. 17 Metal Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 18 Ceramic Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 19 Intermetallic Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 20 Polymers Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 21 Carbides Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 22 Arbadables Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 23 Others Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 24 Thermal Spray Coatings Market Estimates & Forecasts, by Technology: Key Takeaways
- Fig. 25 Thermal Spray Coatings Market Share, By Application, 2025 & 2033
- Fig. 26 Cold Spray Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 27 Flame Spray Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 28 Plasma Spray Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 29 High Velocity Oxy Fuel (HVOF) Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 30 Electric Arc Spray Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 31 Others Thermal spray coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 32 Thermal Spray Coatings Market Estimates & Forecasts, by Application: Key Takeaways
- Fig. 33 Thermal Spray Coatings Market Share, By Application, 2025 & 2033
- Fig. 34 Aerospace Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 35 Industrial Gas Turbine Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 36 Automotive Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 37 Medical Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 38 Printing Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 39 Oil & Gas Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 40 Steel Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 41 Oil & Gas Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 42 Others Thermal Spray Coating Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 43 Thermal Spray Coatings Market Revenue, by Region, 2025 & 2033 (USD Million)
- Fig. 44 North America Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 45 U.S. Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 46 Canada Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 47 Mexico Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 48 Europe Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 49 Germany Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 50 UK Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 51 France Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 52 Italy Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 53 Spain Thermal Spray Coatings Market Estimates & Forecasts and Trend Analysis, 2018 - 2033 (USD Million)
- Fig. 54 RussiaThermal Spray Coatings Market Estimates & Forecasts and Trend Analysis, 2018 - 2033 (USD Million)
- Fig. 55 Asia Pacific Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 56 China Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 57 India Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 58 Japan Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 59 Japan Thermal Spray Coatings Market Estimates & Forecasts and Trend Analysis, 2018 - 2033 (USD Million)
- Fig. 60 South Korea Thermal Spray Coatings Market Estimates & Forecasts and Trend Analysis, 2018 - 2033 (USD Million)
- Fig. 61 Malaysia Thermal Spray Coatings Market Estimates & Forecasts and Trend Analysis, 2018 - 2033 (USD Million)
- Fig. 62 Latin America Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 63. Brazil Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 64 Argentina Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 65 Middle East & Africa Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 66 Saudi Arabia Thermal Spray Coatings Market Estimates & Forecasts, 2018 - 2033 (USD Million)
- Fig. 67 South Africa Thermal Spray Coatings Market Estimates & Forecasts and Trend Analysis, 2018 - 2033 (USD Million)
- Fig. 68 Key Company/Competition Categorization
- Fig. 69 Key Strategy Mapping
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