Smart Factory Market: Global Industry Trends, Share, Size, Growth, Opportunity and Forecast 2023-2028

Abstract

The global smart factory market size reached US$ 173.2 Billion in 2022. Looking forward, IMARC Group expects the market to reach US$ 317.7 Billion by 2028, exhibiting a growth rate (CAGR) of 10.64% during 2022-2028. The increasing demand for industrial automation, the rising adoption of refurbished industrial robots and radio frequency identification (RFID) systems, and the growing integration of connected devices with cloud computing, artificial intelligence (AI), and the Internet of Things (IoT) are some of the factors propelling the market.

A smart factory is an advanced manufacturing facility that utilizes cutting-edge technologies and automation systems to optimize production processes, improve efficiency, and enhance overall operational performance. It leverages advanced technologies like the Internet of Things (IoT), artificial intelligence (AI), robotics, data analytics, and cloud computing to create a highly interconnected and intelligent manufacturing environment. In a smart factory, machines and equipment are equipped with sensors and connected to a central network, enabling real-time data collection and analysis. This allows for predictive maintenance, early detection of issues, and proactive decision-making to minimize downtime and improve productivity. Automation plays a crucial role, with machines and robots performing repetitive tasks precisely and quickly while human workers focus on more complex and strategic activities. The integration of data analytics and AI enables smart factory to optimize production planning, inventory management, and supply chain logistics. It enables real-time monitoring of production metrics, quality control, and performance indicators, allowing for rapid adjustments and continuous improvement. Smart factories offer several benefits, including increased productivity, reduced costs, improved product quality, enhanced worker safety, and greater flexibility in responding to market demands.

The global market is majorly driven by rapid digitization across industries. Various organizations recognize the need for increased efficiency and productivity through automation. As a result, there is a growing demand for smart factories that utilize advanced technologies to improve productivity. These innovations enable seamless communication, real-time data analysis, predictive maintenance, and intelligent decision-making within the smart factory ecosystem. Furthermore, the widespread adoption of manufacturing execution systems (MES) and advanced data models tailored to specific processes is also contributing to the market growth. These systems enable manufacturers to streamline operations, optimize production workflows, and make efficient data-driven decisions for improved efficiency and quality. Moreover, the increasing adoption of refurbished industrial robots and radio frequency identification (RFID) systems plays a major role in the expansion of the smart factory market. By integrating these technologies, manufacturers can enhance their production capabilities, track inventory, and improve supply chain management.

Smart Factory Market Trends/Drivers:

Increasing adoption of the Industrial Internet of Things (IIoT)

The advent of the Industrial Internet of Things (IIoT) is a significant driver for the growth of the smart factory market. IIoT refers to the network of interconnected devices, sensors, and machines within the industrial setting, enabling data collection, analysis, and sharing in real-time. This connectivity and data exchange revolutionize traditional manufacturing processes and contribute to the development of smart factories. By leveraging IIoT, smart factories can achieve enhanced visibility, control, and optimization of their operations. Connecting and monitoring various devices and equipment in real-time allows for improved efficiency, predictive maintenance, and reduced downtime. IIoT enables seamless data integration from different systems, providing valuable insights for better decision-making and process optimization. Moreover, the adoption of IIoT in smart factories also enables the integration of cyber-physical systems, creating a seamless connection between the physical production environment and the digital world. This integration facilitates better coordination, collaboration, and synchronization of processes, leading to increased agility, flexibility, and responsiveness to changing market demands.

Rising adoption of smart factory solutions for the production of intricate automotive and medical components

The rising adoption of smart factory solutions for manufacturing intricate automotive and medical components is a majorly contributing to the smart factory market. These industries have complex production requirements, demanding high precision, quality, and efficiency, which smart factory technologies can effectively address. In the automotive sector, smart factories enable seamless integration of automation, robotics, and advanced analytics to optimize manufacturing. This integration enhances productivity, reduces errors, and ensures consistent quality in producing intricate automotive components. Smart factories also facilitate real-time monitoring of equipment, inventory management, and supply chain optimization, enabling automotive manufacturers to meet the growing demands of the industry efficiently. Similarly, the medical industry requires precise manufacturing processes for intricate components such as medical devices, implants, and instruments. Smart factory solutions offer advanced automation, intelligent quality control, and real-time analytics, ensuring the highest standards of precision and quality. Moreover, integrating advanced traceability and serialization systems in smart factories helps meet regulatory compliance requirements in the medical field. Additionally, adopting smart factory solutions in these industries improves production efficiency and enables manufacturers to meet stringent quality standards and regulatory requirements. As a result, the demand for smart factory technologies is growing rapidly, thereby driving the overall market growth.

Growing focus on sustainability and environmental responsibility

As industries worldwide strive to reduce their carbon footprint and adopt eco-friendly practices, smart factories offer innovative solutions that promote sustainability. Smart factories leverage advanced technologies such as IoT, AI, and data analytics to optimize energy consumption, minimize waste, and improve resource efficiency. By monitoring and analyzing energy usage in real-time, smart factories can identify areas of inefficiency and implement energy-saving measures. This reduces operational costs and contributes to environmental sustainability by lowering greenhouse gas emissions. Additionally, smart factories enable effective waste management by implementing intelligent systems that monitor and optimize material usage. By minimizing material waste and recycling or reusing materials wherever possible, smart factories reduce environmental impact and contribute to a circular economy. Furthermore, the adoption of smart factory technologies enables predictive maintenance, ensuring that machinery and equipment are functioning optimally. This proactive approach minimizes unplanned downtime, reduces the need for emergency repairs, and extends the lifespan of equipment. By reducing equipment waste and promoting longevity, smart factories support sustainable practices.

Smart Factory Industry Segmentation:

IMARC Group provides an analysis of the key trends in each segment of the global smart factory market report, along with forecasts at the global, regional, and country levels from 2023-2028. Our report has categorized the market based on field devices, technology, and end use.

Breakup by Field Devices:

Industrial Sensors

Industrial Robots

Industrial Network

Industrial 3D Printers

Machine Vision Systems

Industrial robots dominate the market

The report has provided a detailed breakup and analysis of the market based on field devices. This includes industrial sensors, industrial robots, industrial network, industrial 3D printers, and machine vision systems. According to the report, industrial robots represented the largest segment.

Industrial robots are playing a pivotal role in driving the growth of the market. These advanced machines are revolutionizing the manufacturing industry by combining automation, connectivity, and artificial intelligence. Industrial robots offer numerous benefits, such as increased productivity, enhanced precision, reduced costs, and improved safety.

By incorporating intelligent robotics into their operations, companies can streamline production processes, optimize workflows, and achieve higher efficiency. Industrial robots can perform repetitive and labor-intensive tasks with consistent accuracy and speed, eliminating human errors and minimizing production downtime. Their ability to work alongside human workers collaboratively further enhances productivity.

Moreover, industrial robots enable seamless integration within the Internet of Things (IoT) ecosystem, facilitating real-time data exchange and smart decision-making. They can communicate with other machines, systems, and devices, enabling intelligent coordination and adaptive manufacturing. This connectivity allows for remote monitoring, predictive maintenance, and efficient resource allocation, leading to optimized production cycles and improved overall performance.

The growing adoption of industrial robots in smart factories drives the market by transforming traditional manufacturing processes into agile, intelligent, and interconnected systems. As companies recognize the potential for increased productivity and cost savings, the demand for industrial robots continues to increase, thus fueling the expansion of the market.

Breakup by Technology:

Product Lifecycle Management (PLM)

Human Machine Interface (HMI)

Enterprise Resource Planning (ERP)

Manufacturing Execution Systems (MES)

Distributed Control Systems (DCS)

Industrial Control System

Others

Manufacturing Execution Systems (MES) hold the largest share of the market

A detailed breakup and analysis of the market based on the technology have also been provided in the report. This includes Product Lifecycle Management (PLM), Human Machine Interface (HMI), Enterprise Resource Planning (ERP), Manufacturing Execution Systems (MES), Distributed Control Systems (DCS), Industrial Control Systems, and others. According to the report, manufacturing execution systems (MES) accounted for the largest market share.

Manufacturing Execution Systems (MES) are instrumental in driving the growth of the market. MES acts as a bridge between the shop floor and the enterprise, enabling seamless coordination and optimization of manufacturing processes. These systems integrate various aspects of production, including planning, scheduling, resource allocation, quality control, and data management.

Manufacturers can achieve enhanced visibility and control over their operations by implementing MES in smart factories. Real-time monitoring and data collection capabilities enable proactive decision-making, improving efficiency and productivity. MES facilitates the automation of tasks, reduces errors, and streamlines workflows, resulting in faster production cycles and reduced time to market.

Furthermore, MES facilitates easy integration of other advanced technologies, such as IoT, artificial intelligence, and machine learning. This integration allows data exchange between machines, systems, and devices, enabling predictive analytics, remote monitoring, and intelligent optimization.

The demand for MES in smart factories is growing as manufacturers recognize the significant benefits they offer regarding operational efficiency, cost savings, and quality improvement. As a result, the market is witnessing rapid expansion, driven by the increasing adoption of MES and its pivotal role in transforming traditional manufacturing into intelligent and interconnected systems.

Breakup by End Use Industry:

Pharmaceuticals

Food and Beverages

Chemical

Oil and Gas

Automotive and Transportation

Semiconductor and Electronics

Aerospace and Defense

Others

Automotive and transportation hold the largest share of the market

A detailed breakup and analysis of the market based on the end user have also been provided in the report. This includes pharmaceuticals, food and beverages, chemical, oil and gas, automotive and transportation, semiconductor and electronics, aerospace and defense, and others. According to the report, automotive and transportation accounted for the largest market share.

The automotive and transportation sectors are playing a significant role in driving the growth of the market. These industries are increasingly adopting smart factory technologies to improve production efficiency, reduce costs, and enhance product quality. In the automotive industry, smart factories enable manufacturers to streamline production processes and optimize supply chain management. Advanced automation, robotics, and data analytics facilitate seamless assembly line operations, ensuring higher precision, faster production cycles, and improved overall productivity. Smart factories also enable real-time monitoring and predictive maintenance, minimizing downtime and maximizing equipment utilization.

In the transportation sector, smart factories are revolutionizing the manufacturing of vehicles and components. The integration of IoT, robotics, and data analytics enables intelligent production planning, resource allocation, and quality control. Additionally, smart factories facilitate the customization and personalization of vehicles to meet customer demands more efficiently.

The automotive and transportation industries are witnessing the growing demand for electric vehicles (EVs) and autonomous vehicles, which further drives the adoption of smart factory technologies. These technologies enable the efficient production of EV components, battery systems, and autonomous vehicle systems, thereby contributing to the overall growth of the market.

Breakup by Region:

North America

United States

Canada

Asia-Pacific

China

Japan

India

South Korea

Australia

Indonesia

Others

Europe

Germany

France

United Kingdom

Italy

Spain

Russia

Others

Latin America

Brazil

Mexico

Others

Middle East and Africa

Asia-Pacific exhibits a clear dominance, accounting for the largest smart factory market share

The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa.

Asia Pacific holds the largest market share in the market due to the presence of a strong manufacturing base. It has well-established industries, such as automotive, electronics, and consumer goods, actively adopting smart factory technologies. The governments in the region are also actively promoting initiatives to drive industrial automation and digital transformation. They are investing in research and development, offering subsidies, and implementing supportive policies to encourage the adoption of smart factory technologies. This favorable regulatory environment attracts domestic and foreign investments, further boosting the growth of the market.

Furthermore, the region has a strong technological infrastructure and skilled workforce, facilitating the implementation and operation of smart factories. The availability of advanced technologies, such as artificial intelligence, robotics, and the Internet of Things, also contributes to the growth of the market in Asia Pacific.

Competitive Landscape:

Top companies are playing a pivotal role in driving the growth of the market through their innovative solutions and expertise. These companies are at the forefront of developing and implementing advanced technologies that revolutionize manufacturing processes and enhance operational efficiency. They are investing heavily in research and development to create cutting-edge technologies tailored for smart manufacturing. Furthermore, these companies also provide comprehensive end-to-end solutions, encompassing hardware, software, and services, to address the diverse needs of manufacturing industries. They offer customizable and scalable smart factory solutions tailored to specific requirements, empowering manufacturers to optimize their operations according to their unique workflows and production goals. Moreover, top smart factory companies have a global presence and can collaborate with organizations across various industries. By understanding different specific needs and challenges of different sectors, they develop industry-specific solutions and provide tailored support to their clients. Additionally, these companies contribute to the market growth through strategic partnerships and acquisitions. They actively seek opportunities to expand their product portfolios, enhance their technological capabilities, and enter new markets. These strategic moves strengthen their position in the market and promote the adoption of smart factory solutions globally.

The report has provided a comprehensive analysis of the competitive landscape in the market. Detailed profiles of all major companies have also been provided. Some of the key players in the market include:

ABB Ltd

Dassault Systemes

Emerson Electric Co.

General Electric Company

Honeywell International Inc.

Johnson Controls International

Microsoft Corporation

Mitsubishi Electric Corporation

Robert Bosch GmbH

Schneider Electric SE

Siemens AG

Recent Developments:

In 2019, ABB Ltd. collaborated with Ericsson to create flexible wireless automation solutions for smart factories. This collaboration combined ABB's industry-leading automation expertise with Ericsson's 5G wireless technology to enable reliable and efficient wireless communication in industrial settings.

In 2021, Dassault Systemes announced a collaboration with Capgemini, a leading consulting and technology services company, to accelerate the digital transformation of manufacturing industries. The partnership aimed to combine Dassault Systemes' 3DEXPERIENCE platform with Capgemini's expertise in digital manufacturing to provide end-to-end solutions for smart factories.

In 2021, Emerson Electric Co. launched the Plantweb Optics platform. This platform combines advanced analytics, digital twin technology, and the Industrial Internet of Things (IIoT) connectivity to enable real-time monitoring and optimization of industrial processes. The Plantweb Optics platform provides actionable insights and predictive analytics to enhance the operational efficiency, asset performance, and maintenance strategies of smart factories.

Key Questions Answered in This Report

• 1. What was the size of the global smart factory market in 2022?
• 2. What is the expected growth rate of the global smart factory market during 2023-2028?
• 3. What are the key factors driving the global smart factory market?
• 4. What has been the impact of COVID-19 on the global smart factory market?
• 5. What is the breakup of the global smart factory market based on the field devices?
• 6. What is the breakup of the global smart factory market based on the technology?
• 7. What is the breakup of the global smart factory market based on the end use industry?
• 8. What are the key regions in the global smart factory market?
• 9. Who are the key players/companies in the global smart factory market?