PUBLISHER: IMARC | PRODUCT CODE: 1747161
PUBLISHER: IMARC | PRODUCT CODE: 1747161
The Japan programmable logic controller (PLC) market size reached USD 964.0 Million in 2024. Looking forward, IMARC Group expects the market to reach USD 1,462.5 Million by 2033, exhibiting a growth rate (CAGR) of 4.74% during 2025-2033. The market is witnessing significant growth, driven by the integration of PLCs with industrial IoT and smart manufacturing systems and the miniaturization and modularization of PLC systems.
Integration of PLCs with Industrial IoT (IIoT) and Smart Manufacturing Systems
Japan programmable logic controller (PLC) market has a discernable trend of combining PLCs with Industrial Internet of Things (IIoT) technologies and smart manufacturing systems. With Japan gearing to consolidate its position in global industrial automation, manufacturers began to shift toward such interconnectivity with systems that allow for real-time data collection, remote monitoring, and predictive maintenance. PLCs thus evolve from standalone controllers to core entities within digital ecosystems at the wider level, allowing communication with sensors and actuators, as well as cloud platforms. For instance, in September 2024, Contec Co., Ltd. launched a compact embedded PLC based on Raspberry Pi CM4 and CODESYS, enabling customizable, IEC 61131-3 compliant control solutions with HAT-sized I/O expansion cards. This shift is driven by the need for enhanced operational efficiency, reduced downtime, and improved production quality in highly competitive sectors such as automotive, electronics, and precision manufacturing. Japanese firms are investing in PLCs equipped with Ethernet/IP, MQTT, and OPC UA protocols to support interoperability and scalable system integration. Additionally, the move toward smart factories under the government's Society 5.0 initiative is accelerating demand for intelligent, network-capable PLCs. As companies transition from traditional control systems to data-driven operations, PLCs are playing a crucial role in enabling flexible manufacturing and adaptive control strategies. This transformation is expected to continue reshaping the market, with increased emphasis on connectivity, data analytics, and system-wide automation.
Miniaturization and Modularization of PLC Systems
Another key trend shaping the Japan PLC market is the growing demand for miniaturized and modular PLC systems. As industrial equipment becomes more compact and space-constrained, particularly in sectors such as semiconductor manufacturing and robotics, the need for smaller yet highly capable PLCs has intensified. Japanese manufacturers are responding by developing slim, high-performance PLC units that can be easily integrated into complex machinery with limited installation space. For instance, in February 2024, IDEC Corporation's new FT2J Series combines a compact PLC and HMI with dedicated CPUs, a 7" touchscreen, built-in discrete and analog I/O, delivering high performance for diverse industrial applications. These compact systems offer advanced functionality, including high-speed processing, multiple I/O configurations, and seamless network connectivity, without compromising performance. Modular PLC architectures are also gaining traction, allowing users to customize and scale systems based on specific application needs. This flexibility is particularly valuable in industries that require frequent equipment upgrades or reconfigurations to meet changing production demands. Furthermore, modular designs facilitate easier maintenance and component replacement, reducing system downtime and total cost of ownership. Japanese companies, known for their precision engineering and innovation, are at the forefront of this trend, introducing new product lines that emphasize both form factor efficiency and enhanced control capabilities. The miniaturization and modularization of PLCs are thus contributing to more agile, responsive automation solutions across Japan's industrial landscape.
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