Gas Separation Membranes Market by Material, Module Type, Application, End-Use Industry

Description

List of Tables

[194 Pages Report] The Gas Separation Membranes Market size was estimated at USD 2.27 billion in 2023 and expected to reach USD 2.42 billion in 2024, at a CAGR 6.96% to reach USD 3.64 billion by 2030.

Gas separation membranes are designed to selectively separate specific gas molecules from a mixture of gases based on their size, shape, and affinity toward the membrane material. These membranes are an energy-efficient alternative to conventional gas separation processes, such as cryogenic distillation, adsorption, and absorption. The increasing demand for energy-efficient technologies, stringent environmental regulations on carbon emissions reduction, and growing adoption in emerging applications such as biogas upgrading and helium recovery are growing the need for gas separation membranes. However, challenges such as high installation costs due to expensive fabrication techniques and materials and regular maintenance requirements for optimal performance hinder the market's growth. Furthermore, advancements in membrane material sciences, harnessing nanotechnology for manufacturing improvements, and increasing investments in clean energy projects are expected to generate lucrative future opportunities for gas separation membranes.

KEY MARKET STATISTICS
Base Year [2023]	USD 2.27 billion
Estimated Year [2024]	USD 2.42 billion
Forecast Year [2030]	USD 3.64 billion
CAGR (%)	6.96%

Material: Wide use of cellulose acetate (CA) membranes owing to its high chemical resistance and robust mechanical strength

Cellulose acetate (CA) membranes are widely used for gas separation due to their low cost, good mechanical strength, and high chemical resistance. They are commonly preferred in applications requiring efficient selectivity for polar gases, such as CO2. Polysulfone (PSF) membranes are known for their excellent combination of mechanical strength, chemical resistance, and hydrolytic stability. They primarily separate oxygen from nitrogen in air separation units, CO2 capture from flue gases, and organic solvent recovery processes. Polyimide & polyaramide materials are known for their high thermal stability, mechanical strength, and chemical resistance. They are widely used in industrial gas separations, such as hydrogen recovery from ammonia plants or nitrogen enrichment from air. Their high permeability toward smaller gas molecules, including hydrogen, allows efficient separation processes at elevated temperatures.

Module Type: Potential use of spiral wound modules owing to their compact and durable structure

Hollow fiber modules are characterized by their tubular structure, with a porous wall through which gases can permeate selectively. This design's high surface area-to-volume ratio allows for efficient gas separation processes in various industries, such as natural gas purification, hydrogen recovery, and carbon capture. Plate and frame modules are flat sheet membranes stacked with spacers between them. This configuration provides an efficient use of membrane surface area and ease of cleaning or replacement. Spiral wound modules comprise flat sheet membranes wrapped around a central perforated core, creating a compact and durable structure. These modules are ideal for applications where high pressure and temperature resistance are crucial, such as chemical processing or power generation plants.

Application: High adoption of gas separation membranes for CO2 removal applications to reduce carbon footprint

Membrane-based CO2 capture technologies are widely used due to their lower energy requirements, adaptability to various concentrations of CO2 feed streams, and compact designs. CO2 removal is essential in food & beverage, power generation, and chemical production to maintain product quality and reduce carbon footprint. Hydrogen separation membranes, such as ammonia synthesis, fuel cell manufacturing, and hydrogen recovery from refinery off-gases, are used in petrochemical production. Nitrogen separation membranes are mainly used for inerting, blanketing, and purging applications in various industries, such as food packaging, electronics manufacturing, and chemical processing. Oxygen separation is vital in medical oxygen supply, wastewater treatment, and ozonation. Vapor/gas separation membranes remove volatile organic compounds (VOCs) from air streams and recover valuable solvents from process gases.

End-Use Industry: Wide applications of gas separation membranes in oil & gas industries

In the chemical industry, gas separation membranes are crucial for various process separations, such as hydrogen recovery, carbon dioxide removal, and air separation. Gas separation membranes are employed in the food & beverages industry for applications such as nitrogen generation for packaging, oxygen enrichment for fermentation processes, and flavor compound recovery in aroma industries. Gas separation membranes play a vital role in oil & gas operations by enabling natural gas purification and conditioning processes such as acid gas removal and dehydration. In the pharmaceuticals sector, gas separation membranes are used primarily for applications such as nitrogen blanketing in sterile environments and oxygen enrichment in bioreactor systems. Energy sector applications of gas separation membranes include natural gas purification, biogas upgrading, and syngas production. These technologies help reduce greenhouse gas emissions while improving overall process efficiency. In water & wastewater treatment applications, gas separation membranes play an essential role in odor control systems, nutrient recovery processes, and biogas upgrading from anaerobic digestion processes.

Regional Insights

The high demand for natural gas processing, carbon capture solutions, hydrogen recovery, and air separation applications in the Americas contributes to the market growth of gas separation membranes. Moreover, strong innovation and research capabilities government initiatives encourage sustainable practices and drive investment in advanced gas separation technologies. European Union (EU) countries strongly commit to environmental regulations, leading to a growing need for eco-friendly gas separation processes in petrochemicals, power generation, and wastewater treatment industries. The EU's focus on reducing greenhouse gas emissions has further spurred investment in research activities for energy-efficient gas separation technologies. The Middle East region represents an evolving gas separation membrane market due to its vast hydrocarbon reserves and burgeoning need for top-notch membrane systems in the oil & gas sector that allow efficient recovery of valuable gases while minimizing associated costs. Rapid urbanization, increasing industrial activities, and tightening environmental regulations drive demand for sustainable gas separation solutions in the Asia-Pacific. Additionally, technological innovations, advancements in membrane materials, and a surge in natural gas consumption are expanding the scope for gas separation membranes in the Asia-Pacific.

FPNV Positioning Matrix

The FPNV Positioning Matrix is pivotal in evaluating the Gas Separation Membranes Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).

Market Share Analysis

The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Gas Separation Membranes Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.

Key Company Profiles

The report delves into recent significant developments in the Gas Separation Membranes Market, highlighting leading vendors and their innovative profiles. These include 3M Company, Air Products and Chemicals, Inc., Airrane, Asahi Kasei Corporation, Atlas Copco AB, BASF SE, Ceramic Powder Technology AS, Compact Membrane Systems, DIC Corporation, DuPont de Nemours, Inc., Evonik Industries AG, FUJIFILM Holdings Corporation, Generon LLC, Genrich Membranes Pvt. Ltd., Grasys JSC, Greenlane Renewables Inc., Hangzhou Cobetter Filtration Equipment Co.,Ltd., Honeywell International Inc., KNM Group Berhad, Koch Industries, Inc., L'Air Liquide S.A., Linde PLC, Mahler AGS GmbH, Membrane Technology and Research, Inc., Novamem AG, Osmoses, Parker-Hannifin Corporation, Pentair PLC, PermSelect by MedArray, Pervatech B.V., Sartorius AG, Schlumberger N.V., Semicom DWC-LLC, Sumitomo Electric Industries, Ltd., Toray Industries, Inc., and UBE Corporation.

Market Segmentation & Coverage

This research report categorizes the Gas Separation Membranes Market to forecast the revenues and analyze trends in each of the following sub-markets:

Material
- Cellulose Acetate
- Polyimide & Polyaramide
- Polysulfone

Module Type
- Hollow Fiber Module
- Plate & Frame Module
- Spiral Wound Module

Application
- Carbon Dioxide Removal
- Hydrogen Separation
- Nitrogen Separation
- Oxygen Separation
- Vapor/Gas Separation
- Vapor/Vapor Separation

End-Use Industry
- Chemical
- Energy
- Food & Beverages
- Oil & Gas
- Pharmaceuticals
- Water & Wastewater Treatment

Region
- Americas
  - Argentina
  - Brazil
  - Canada
  - Mexico
  - United States
    - California
    - Florida
    - Illinois
    - New York
    - Ohio
    - Pennsylvania
    - Texas
- Asia-Pacific
  - Australia
  - China
  - India
  - Indonesia
  - Japan
  - Malaysia
  - Philippines
  - Singapore
  - South Korea
  - Taiwan
  - Thailand
  - Vietnam

Europe, Middle East & Africa
- Denmark
- Egypt
- Finland
- France
- Germany
- Israel
- Italy
- Netherlands
- Nigeria
- Norway
- Poland
- Qatar
- Russia
- Saudi Arabia
- South Africa
- Spain
- Sweden
- Switzerland
- Turkey
- United Arab Emirates
- United Kingdom

The report offers valuable insights on the following aspects:

1. Market Penetration: It presents comprehensive information on the market provided by key players.

2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.

3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.

4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.

5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.

The report addresses key questions such as:

1. What is the market size and forecast of the Gas Separation Membranes Market?

2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Gas Separation Membranes Market?

3. What are the technology trends and regulatory frameworks in the Gas Separation Membranes Market?

4. What is the market share of the leading vendors in the Gas Separation Membranes Market?

5. Which modes and strategic moves are suitable for entering the Gas Separation Membranes Market?

Product Code: MRR-5A2C6AA66336

1. Preface

1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders

2. Research Methodology

2.1. Define: Research Objective
2.2. Determine: Research Design
2.3. Prepare: Research Instrument
2.4. Collect: Data Source
2.5. Analyze: Data Interpretation
2.6. Formulate: Data Verification
2.7. Publish: Research Report
2.8. Repeat: Report Update

3. Executive Summary

4. Market Overview

5. Market Insights

5.1. Market Dynamics
- 5.1.1. Drivers
  - 5.1.1.1. Increasing production of pharmaceuticals with growing private and public investments
  - 5.1.1.2. Surging demand for oil & gas across economies worldwide
  - 5.1.1.3. Rapidly expanding chemical sector worldwide
- 5.1.2. Restraints
  - 5.1.2.1. High costs associated with upscaling and commercializing new gas separation membranes
- 5.1.3. Opportunities
  - 5.1.3.1. Ongoing research and development activities for the advancements of gas separation membranes
  - 5.1.3.2. Proliferation in biogas upgrading and hydrogen recovery in economies
- 5.1.4. Challenges
  - 5.1.4.1. Concerns associated with susceptibility to physical and chemical degradation due to harsh operating conditions
5.2. Market Segmentation Analysis
- 5.2.1. Material: Wide use of cellulose acetate (CA) membranes owing to its high chemical resistance and robust mechanical strength
- 5.2.2. Module Type: Potential use of spiral wound modules owing to their compact and durable structure
- 5.2.3. Application: High adoption of gas separation membranes for CO2 removal applications to reduce carbon footprint
- 5.2.4. End-Use Industry: Wide applications of gas separation membranes in oil & gas industries
5.3. Market Trend Analysis
- 5.3.1. Robust demand for gas separation membranes from natural gas processing and pharmaceutical sectors
- 5.3.2. Increase in government support toward clean energy initiatives coupled with advancements in membrane technology
- 5.3.3. Expanding adoption of gas separation membrane in pharmaceutical and oil & gas industry in the EMEA region
5.4. Cumulative Impact of High Inflation
5.5. Porter's Five Forces Analysis
- 5.5.1. Threat of New Entrants
- 5.5.2. Threat of Substitutes
- 5.5.3. Bargaining Power of Customers
- 5.5.4. Bargaining Power of Suppliers
- 5.5.5. Industry Rivalry
5.6. Value Chain & Critical Path Analysis
5.7. Regulatory Framework Analysis

6. Gas Separation Membranes Market, by Material

6.1. Introduction
6.2. Cellulose Acetate
6.3. Polyimide & Polyaramide
6.4. Polysulfone

7. Gas Separation Membranes Market, by Module Type

7.1. Introduction
7.2. Hollow Fiber Module
7.3. Plate & Frame Module
7.4. Spiral Wound Module

8. Gas Separation Membranes Market, by Application

8.1. Introduction
8.2. Carbon Dioxide Removal
8.3. Hydrogen Separation
8.4. Nitrogen Separation
8.5. Oxygen Separation
8.6. Vapor/Gas Separation
8.7. Vapor/Vapor Separation

9. Gas Separation Membranes Market, by End-Use Industry

9.1. Introduction
9.2. Chemical
9.3. Energy
9.4. Food & Beverages
9.5. Oil & Gas
9.6. Pharmaceuticals
9.7. Water & Wastewater Treatment

10. Americas Gas Separation Membranes Market

10.1. Introduction
10.2. Argentina
10.3. Brazil
10.4. Canada
10.5. Mexico
10.6. United States

11. Asia-Pacific Gas Separation Membranes Market

11.1. Introduction
11.2. Australia
11.3. China
11.4. India
11.5. Indonesia
11.6. Japan
11.7. Malaysia
11.8. Philippines
11.9. Singapore
11.10. South Korea
11.11. Taiwan
11.12. Thailand
11.13. Vietnam

12. Europe, Middle East & Africa Gas Separation Membranes Market

12.1. Introduction
12.2. Denmark
12.3. Egypt
12.4. Finland
12.5. France
12.6. Germany
12.7. Israel
12.8. Italy
12.9. Netherlands
12.10. Nigeria
12.11. Norway
12.12. Poland
12.13. Qatar
12.14. Russia
12.15. Saudi Arabia
12.16. South Africa
12.17. Spain
12.18. Sweden
12.19. Switzerland
12.20. Turkey
12.21. United Arab Emirates
12.22. United Kingdom

13. Competitive Landscape

13.1. Market Share Analysis, 2023
13.2. FPNV Positioning Matrix, 2023
13.3. Competitive Scenario Analysis
- 13.3.1. Evonik Further Expands Production Capacity for Gas Separation Membranes
- 13.3.2. Osmoses gets USD 11M seed to bring its molecule-scale membranes to the hydrogen market
- 13.3.3. BORSIG Membrane Technology Receives Order for Membrane Unit Related to Hydrogen Separation and Purification
- 13.3.4. Air Products Membrane Solutions Announces USD 10 Million Investment to Significantly Increase Membrane Production Capacity at its St. Louis Facility
- 13.3.5. SK units co-invest in S. Korean gas membrane developer to advance carbon capture techs
- 13.3.6. UBE to Expand Manufacturing Facilities for Gas Separation Membranes
- 13.3.7. SPG Steiner GmbH Expands its Strategic Cooperation Agreement with Evonik
- 13.3.8. U.S. Patent Office Confirms Patent Protection For Evonik's 3-Stage Process For Efficient Biogas Upgrading With Sepuran Green Membranes
- 13.3.9. Sumitomo Chemical and OOYOO's Joint Project to Develop and Demonstrate CO2 Separation and Capture System from Factory Exhaust Gas Using Separation Membrane Selected as a NEDO Green Innovation Fund Project
- 13.3.10. Toray Creates High Polymeric Separation Hydrogen Permeation Membrane Module that More than Halves the Space and Carbon Dioxide Emissions

14. Competitive Portfolio

14.1. Key Company Profiles
14.2. Key Product Portfolio