Sintered Steel Market by Steel Type, Process, End-User, Application

List of Tables

[194 Pages Report] The Sintered Steel Market size was estimated at USD 28.13 billion in 2023 and expected to reach USD 29.44 billion in 2024, at a CAGR 4.76% to reach USD 38.97 billion by 2030.

The sintered steel encompasses powdered metal components made through a sintering process that heats metal powders below their melting point to create solid objects with unique properties such as enhanced strength, wear resistance, and thermal conductivity. The increasing demand for high-performance materials in the automotive and aerospace sectors, advancements in powder metallurgy technology, and rising environmental concerns pushing industries toward sustainable manufacturing processes have improved the demand for sintered steel products in recent years. However, challenges such as the higher cost of metal powders compared to conventional materials and reluctance among some industries to adopt new technologies may impede market expansion. Despite these limitations, continuous research and development efforts are expected to create new opportunities for sintered steel applications by integrating additive manufacturing technologies including 3D printing with powder metallurgy or exploring novel applications in emerging sectors such as renewable energy infrastructure or advanced robotics.

KEY MARKET STATISTICS
Base Year [2023]	USD 28.13 billion
Estimated Year [2024]	USD 29.44 billion
Forecast Year [2030]	USD 38.97 billion
CAGR (%)	4.76%

Steel Type: Alloy steel suitability for automotive components & construction materials

Alloy Steel is characterized by adding elements such as chromium, nickel, or molybdenum to enhance mechanical properties and resistance to corrosion. Carbon Steel is an iron-carbon alloy with carbon content ranging from 0.12% to 2%. Its affordability and versatility make it popular for structural applications such as bridges and buildings. Stainless Steel contains at least 10.5% chromium, providing excellent corrosion resistance for applications requiring high levels of hygiene, such as medical equipment and food processing plants. Tool Steel exhibits exceptional hardness and wear resistance due to elements including tungsten, molybdenum, vanadium, or cobalt. It is used for manufacturing cutting tools and mold materials in industries such as automotive and aerospace.

Process: Convenient conventional manufacturing for large-scale production & lower per-unit costs

Additive Manufacturing (AM) stands out as a cutting-edge technology that enables the creation of complex 3D components through layer-by-layer production from metal powders. However, Conventional manufacturing processes, including casting, forging, and machining, remain popular for large-scale production due to their lower per-unit costs. Another notable method is Metal Injection Molding (MIM), which combines plastic injection molding with powder metallurgy to produce near-net-shape sintered steel components cost-effectively. MIM is ideal for small-to-medium-sized parts requiring high-resolution details and tight tolerances. Powder Forged Manufacturing (PFM) specializes in consolidating sintered steel powder into fully dense components with consistent properties under high pressure and temperature conditions. This process minimizes waste while catering to mass production demands.

End-User: Proliferation of sintered steel in automotive manufacturing and aerospace industries due to lightweight properties

In the electrical sector, sintered steel is valued for its high magnetic permeability and precision dimensioning, essential for the efficient functioning of electric motors, generators, and transformers. Due to its wear resistance and mechanical strength properties, the industrial sector utilizes sintered steel in machinery manufacturing, tooling systems, and heavy equipment. Sintered steel components are commonly found in gear systems, bearings, and power transmission systems, where they can endure harsh operating conditions while maintaining performance. In transportation applications, automotive manufacturing and aerospace industries adopt sintered steel due to its lightweight properties and exceptional strength-to-weight ratios.

Application: Adoption of sintered steel in chassis manufacturing for excellent rigidity and stability

In body applications, sintered steel offers improved weight distribution and crash performance and is utilized in making components, including door locks, seat belt systems, hinges, and latches. For chassis applications, this material provides excellent rigidity and stability while reducing overall weight. Components, including suspension arm bushings, wheel hubs, and braking systems, benefit significantly from using sintered steel. Whereas, In drivetrain systems, the superior wear resistance and low friction properties of sintered steel make it ideal for gears, clutches, and differentials. Further, Sintered steel's excellent magnetic properties and corrosion resistance make it suitable for electrical appliances such as transformers, solenoids, motor cores, and switches. In the engine segment, sintered steel withstands high temperatures and pressures, making it ideal for pistons, connecting rods, camshafts, and valves. In transmission systems, sintered steel is valued for its high fatigue strength and wear resistance. Components such as synchronizer rings, planetary gears, and torque converters are commonly made from this material.

Regional Insights

In the Americas region, the thriving automotive industry contributes to significant demand for sintered steel in applications, including transmission systems and engine components. Continuous research and development efforts, coupled with investments in advanced manufacturing processes and sustainable materials, support the market demand in the region. In the EMEA region, EU countries also exhibit a strong industrial base that relies on high-quality materials, including sintered steel, for various applications in applicable sectors. Further, strict environmental regulations encourage companies to invest in sustainable manufacturing processes, spurring innovation in sintered steel production. The Asia-Pacific region depicts an opportunistic growth prospect for the market owing to impressive manufacturing capabilities from major economies catering to domestic and international demands. Government emphasis on technological innovation results in increased patent filings and cutting-edge production techniques for sintered steel. Japan's highly developing automotive and electronics industries create significant demand for advanced materials such as sintered steel.

FPNV Positioning Matrix

The FPNV Positioning Matrix is pivotal in evaluating the Sintered Steel Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).

Market Share Analysis

The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Sintered Steel Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.

Key Company Profiles

The report delves into recent significant developments in the Sintered Steel Market, highlighting leading vendors and their innovative profiles. These include AMES Sintered Metallic Components, ArcelorMittal S.A., ASCO Sintering Co., Capstan Inc., CNPC Powder North America Inc., Erasteel India Private Limited, Federal-Mogul Goetze Limited, Fine Sinter Co. Ltd., GKN PLC by Melrose Industries PLC, Hoganas AB, Miba AG, NIPPON STEEL Chemical & Material Co., Ltd., Outokumpu Oyj, Pacific Sintered Metals by PSM Industries, Inc., Pometon S.p.A., POSCO Co., Ltd., Resonac Holdings Corporation, Sandvik AB, Schunk GmbH, Showa Denko Materials Co., Ltd., Sintercom India Limited, Sintex A/S, SMC Corporation, Sumitomo Electric Industries, Ltd., and thyssenkrupp Materials Trading GmbH.

Market Segmentation & Coverage

This research report categorizes the Sintered Steel Market to forecast the revenues and analyze trends in each of the following sub-markets:

Steel Type
- Alloy Steel
- Carbon Steel
- Stainless Steel
- Tool Steel

Process
- Additive Manufacturing
- Conventional Manufacturing
- Metal Injection Molding
- Powder Forged Manufacturing

End-User
- Electrical
- Industrial
- Transportation

Application
- Bodies
- Chassis
- Drivetrains
- Electrical Appliances
- Engines
- Transmissions

Region
- Americas
  - Argentina
  - Brazil
  - Canada
  - Mexico
  - United States
    - California
    - Florida
    - Illinois
    - New York
    - Ohio
    - Pennsylvania
    - Texas
- Asia-Pacific
  - Australia
  - China
  - India
  - Indonesia
  - Japan
  - Malaysia
  - Philippines
  - Singapore
  - South Korea
  - Taiwan
  - Thailand
  - Vietnam

Europe, Middle East & Africa
- Denmark
- Egypt
- Finland
- France
- Germany
- Israel
- Italy
- Netherlands
- Nigeria
- Norway
- Poland
- Qatar
- Russia
- Saudi Arabia
- South Africa
- Spain
- Sweden
- Switzerland
- Turkey
- United Arab Emirates
- United Kingdom

The report offers valuable insights on the following aspects:

1. Market Penetration: It presents comprehensive information on the market provided by key players.

2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.

3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.

4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.

5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.

The report addresses key questions such as:

1. What is the market size and forecast of the Sintered Steel Market?

2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Sintered Steel Market?

3. What are the technology trends and regulatory frameworks in the Sintered Steel Market?

4. What is the market share of the leading vendors in the Sintered Steel Market?

5. Which modes and strategic moves are suitable for entering the Sintered Steel Market?

Product Code: MRR-431F213C921B

1. Preface

1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders

2. Research Methodology

2.1. Define: Research Objective
2.2. Determine: Research Design
2.3. Prepare: Research Instrument
2.4. Collect: Data Source
2.5. Analyze: Data Interpretation
2.6. Formulate: Data Verification
2.7. Publish: Research Report
2.8. Repeat: Report Update

3. Executive Summary

4. Market Overview

5. Market Insights

5.1. Market Dynamics
- 5.1.1. Drivers
  - 5.1.1.1. Growing need to manufacture metal parts with reduced wastage and high accuracy
  - 5.1.1.2. Increasing demand for innovative designs and fuel efficient vehicles in automotive sector
  - 5.1.1.3. Rising construction activities and need for environmental friendly product
- 5.1.2. Restraints
  - 5.1.2.1. Volatile raw material prices
- 5.1.3. Opportunities
  - 5.1.3.1. Ongoing technological innovations and advancements in powder metallurgy sector
  - 5.1.3.2. Increasing demand for electric vehicles
- 5.1.4. Challenges
  - 5.1.4.1. Dearth of awareness across few sectors
5.2. Market Segmentation Analysis
- 5.2.1. Steel Type: Alloy steel suitability for automotive components & construction materials
- 5.2.2. Process: Convenient conventional manufacturing for large-scale production & lower per-unit costs
- 5.2.3. End-User: Proliferation of sintered steel in automotive manufacturing and aerospace industries due to lightweight properties
- 5.2.4. Application: Adoption of sintered steel in chassis manufacturing for excellent rigidity and stability
5.3. Market Disruption Analysis
5.4. Porter's Five Forces Analysis
- 5.4.1. Threat of New Entrants
- 5.4.2. Threat of Substitutes
- 5.4.3. Bargaining Power of Customers
- 5.4.4. Bargaining Power of Suppliers
- 5.4.5. Industry Rivalry
5.5. Value Chain & Critical Path Analysis
5.6. Pricing Analysis
5.7. Technology Analysis
5.8. Patent Analysis
5.9. Trade Analysis
5.10. Regulatory Framework Analysis

6. Sintered Steel Market, by Steel Type

6.1. Introduction
6.2. Alloy Steel
6.3. Carbon Steel
6.4. Stainless Steel
6.5. Tool Steel

7. Sintered Steel Market, by Process

7.1. Introduction
7.2. Additive Manufacturing
7.3. Conventional Manufacturing
7.4. Metal Injection Molding
7.5. Powder Forged Manufacturing

8. Sintered Steel Market, by End-User

8.1. Introduction
8.2. Electrical
8.3. Industrial
8.4. Transportation

9. Sintered Steel Market, by Application

9.1. Introduction
9.2. Bodies
9.3. Chassis
9.4. Drivetrains
9.5. Electrical Appliances
9.6. Engines
9.7. Transmissions

10. Americas Sintered Steel Market

10.1. Introduction
10.2. Argentina
10.3. Brazil
10.4. Canada
10.5. Mexico
10.6. United States

11. Asia-Pacific Sintered Steel Market

11.1. Introduction
11.2. Australia
11.3. China
11.4. India
11.5. Indonesia
11.6. Japan
11.7. Malaysia
11.8. Philippines
11.9. Singapore
11.10. South Korea
11.11. Taiwan
11.12. Thailand
11.13. Vietnam

12. Europe, Middle East & Africa Sintered Steel Market

12.1. Introduction
12.2. Denmark
12.3. Egypt
12.4. Finland
12.5. France
12.6. Germany
12.7. Israel
12.8. Italy
12.9. Netherlands
12.10. Nigeria
12.11. Norway
12.12. Poland
12.13. Qatar
12.14. Russia
12.15. Saudi Arabia
12.16. South Africa
12.17. Spain
12.18. Sweden
12.19. Switzerland
12.20. Turkey
12.21. United Arab Emirates
12.22. United Kingdom

13. Competitive Landscape

13.1. Market Share Analysis, 2023
13.2. FPNV Positioning Matrix, 2023
13.3. Competitive Scenario Analysis
- 13.3.1. Nexa3D Adds Metal 3D Printing Capabilities with ColdMetalFusion, Partners with Headmade Materials
- 13.3.2. Primetals Technologies And Posco To Develop New Green Steel Demonstration Plant
- 13.3.3. Keystone Powdered Metal to Merge with Engineered Sintered Components Co.
13.4. Strategy Analysis & Recommendation

14. Competitive Portfolio

14.1. Key Company Profiles
14.2. Key Product Portfolio