Manufacturing Execution System Market by Offerings, Function, Industry, Deployment

Description

List of Tables

[196 Pages Report] The Manufacturing Execution System Market size was estimated at USD 14.40 billion in 2023 and expected to reach USD 15.77 billion in 2024, at a CAGR 9.74% to reach USD 27.61 billion by 2030.

A manufacturing execution system (MES) refers to an advanced, computerized information system that integrates, monitors, and manages multiple manufacturing systems and data flows on the factory floor. The primary aim of an MES architecture is to ensure the effective execution of manufacturing procedures and improve industrial production output. It achieves this by managing and monitoring work in progress (WIP) on a factory floor, integrating real-time production data, tracking all manufacturing information in real-time, and providing insight and control over the entire manufacturing process. The increase in demand for real-time data analysis and production control practices has cemented the need for MES. Additionally, stricter regulatory compliance regarding quality and reporting in sectors such as pharmaceutical, chemical, and food and beverage and government initiatives to promote digitalization in the manufacturing sector are rapidly becoming crucial. However, difficulties associated with the integration of MES in legacy systems can hamper the adoption of the technology. Additionally, several concerns related to data privacy and the possibility of privacy breaches raise concerns about the reliability, credibility, and safety of MES. However, key players are exploring novel cybersecurity measures to protect sensitive manufacturing data, especially in cloud deployments. The development of user-friendly interfaces and integration of advanced technologies such as AL/ML and blockchain-based platforms can create new avenues of growth for the industry.

KEY MARKET STATISTICS
Base Year [2023]	USD 14.40 billion
Estimated Year [2024]	USD 15.77 billion
Forecast Year [2030]	USD 27.61 billion
CAGR (%)	9.74%

Offerings: Advancements to improve the performance of MES software

Services in the MES domain encompass various forms of customer support, ranging from consulting to implementation and maintenance. These services are crucial for manufacturers who need tailored solutions to integrate MES within their existing systems or for those transitioning to smart factory standards. The successful implementation of an MES is critical to ensure that manufacturing operations are seamlessly integrated with the MES software. Keeping MES software up-to-date is vital to leverage the latest functionalities, maintain compatibility with other systems, and ensure the highest level of cybersecurity. Software upgrade services encompass a thorough assessment of the current system, a roadmap for the upgrade process, including testing and validation, and execution with minimal operational disruption. Training services are designed to educate the team on the system's features and best practices for its use, ensuring that the staff is proficient and confident in using the MES to its full potential. MES software offerings include platforms that enable seamless manufacturing operations management by providing real-time data tracking, quality management, and operational efficiency monitoring.

Function: Efforts to ensure compliance, legal data collection and acquisition

Data collection & acquisition functions focus on capturing real-time data from equipment, employees, and production processes. This function is crucial because it enables a near-instant understanding of production activities. Dispatching involves the distribution and management of work orders to different machinery and production cells. It ensures the correct job is being worked on at the right time. Inventory & labor management handles raw materials, work-in-process (WIP), finished goods inventories, and labor resources. It ensures inventory levels are maintained correctly, and the workforce is efficiently allocated. Operations scheduling & management revolve around planning and organizing current and future production runs, maximizing efficiency, and minimizing downtime. Performance analysis tools within an MES analyze production data to identify trends, root causes of inefficiencies, and potential areas of improvement. Process management involves the monitoring and controlling of manufacturing processes to ensure they are within specified parameters and compliant with quality standards. Tracking production progress in real-time is essential to ensure project timelines are met and to quickly address problems that may arise. Quality analysis functions check the quality of the products being manufactured against predefined standards and specifications, identifying defects or variations. Effective allocation of resources, including machines, manpower, and materials, is essential to ensure that production operates at peak efficiency without bottlenecks.

Industry: Growing need to achieve regulatory compliance in the food and beverage industry

In the aerospace & defense sector, MES plays a crucial role in managing complex manufacturing processes, compliance with stringent regulatory requirements, and maintaining traceability and quality control. The need for precision and reliability in parts manufacturing demands MES solutions that enable real-time monitoring and the integration of quality management systems. The automotive industry requires MES solutions for managing high-volume production lines with a focus on flexibility, just-in-time production, and inventory reduction. Efficiency improvements, integration with supply chain operations, and the ability to quickly reconfigure production lines for different models are critical needs. In the chemical, food and beverage, and consumer packaged goods sectors, MES is essential for process optimization, regulatory compliance, and safety management. Batch processing capabilities, recipe management, and traceability are key functionalities that these industries look for in an MES. Evolving product cycles, complexity in manufacturing processes, and the drive for miniaturization characterize the electronics & semiconductors, and energy utility industry. MES systems for this segment need to ensure high yields, integrate with advanced equipment, and provide comprehensive data analytics. MES solutions for the metal & mining sector focus on process optimization, asset performance management, and material tracking. In the oil and gas sector, MES assists in managing complex logistics and maintenance schedules and providing a high level of safety and regulatory compliance. Stringent regulations, the need for traceability, and managing complex formulas are significant challenges in the pharmaceutical & life sciences and water and wastewater management industry. MES systems cater to these needs by ensuring compliance, facilitating batch record keeping, and supporting efficient change control processes. MES applications for the pulp & paper industry are designed to manage raw material consumption, improve machine availability, and optimize production planning.

Deployment: Adoption of on-cloud deployment solutions to achieve scalability

On-cloud MES refers to cloud-based solutions where the MES software is hosted on the provider's servers and can be easily accessed through the Internet. This deployment model is becoming increasingly sought-after as it offers several benefits, including scalability, cost-effectiveness, and accessibility. On-premises MES deployment involves installing the MES software on the manufacturer's own servers. This model is characterized by customization, the organization's own control over the architecture, and privacy.

Regional Insights

The Americas region, particularly the US and Canada, boasts of a robust technological infrastructure, which has driven several advancements and product launches in the realm of manufacturing execution systems (MES). Additionally, regulatory standards for tracking pharmaceutical and food and beverage products and consumer demand for transparency in supply chains have stimulated the adoption of MES. The European Union's rigorous manufacturing standards and focus on sustainability make MES indispensable, while the Middle East sees a growing trend of diversifying economies with investments in manufacturing infrastructure. Europe also shows an inclination toward smart and sustainable manufacturing practices. Data integrity and data privacy protocols and regulations are responsible for shaping the adoption and consumer dynamics of MES in the EU. APAC's rapidly advancing industrialization, urbanization, and digitalization landscape and its position as a manufacturing hub drive the market for MES. Additionally, Industry 4.0 initiatives and government support for propelling tracking of goods that pass through the manufacturing cycle have seen considerable success in recent years.

FPNV Positioning Matrix

The FPNV Positioning Matrix is pivotal in evaluating the Manufacturing Execution System Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).

Market Share Analysis

The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Manufacturing Execution System Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.

Key Company Profiles

The report delves into recent significant developments in the Manufacturing Execution System Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., Advantive, Aegis Industrial Software Corporation, Applied Materials, Inc., Dassault Systemes SE, Emerson Electric Co., Epicor Software Corporation, FORCAM GmbH, General Electric Company, HCL Technologies Limited, Honeywell International Inc., Infor, Inc, Korber AG, Mpdv Mikrolab GmbH, Oracle Corporation, Panasonic Holdings Corporation, Parsec Automation Corporation, Rockwell Automation, Inc., SAP SE, Schnieder Electric SE, Siemens AG, and Throughput Consulting, Inc..

Market Segmentation & Coverage

This research report categorizes the Manufacturing Execution System Market to forecast the revenues and analyze trends in each of the following sub-markets:

Offerings
- Services
  - Implementation & Maintenance
  - Software Upgradation
  - Training & Support

Software

Function
- Data Collection & Acquisition
- Dispatching Production
- Inventory & Labor Management
- Operations scheduling & Management
- Performance Analysis
- Process Management
- Production Tracking
- Quality Analysis
- Resource Allocation

Industry
- Aerospace & Defense
- Automotive
- Chemical
- Consumer Packaged Goods
- Electronics & Semiconductors
- Energy & Power
- Food & Beverages
- Metal & Mining
- Oil & Gas
- Pharmaceutical & Life Sciences
- Pulp & Paper
- Water & Wastewater Management

Deployment
- On-Cloud
- On-Premises

Region
- Americas
  - Argentina
  - Brazil
  - Canada
  - Mexico
  - United States
    - California
    - Florida
    - Illinois
    - New York
    - Ohio
    - Pennsylvania
    - Texas
- Asia-Pacific
  - Australia
  - China
  - India
  - Indonesia
  - Japan
  - Malaysia
  - Philippines
  - Singapore
  - South Korea
  - Taiwan
  - Thailand
  - Vietnam

Europe, Middle East & Africa
- Denmark
- Egypt
- Finland
- France
- Germany
- Israel
- Italy
- Netherlands
- Nigeria
- Norway
- Poland
- Qatar
- Russia
- Saudi Arabia
- South Africa
- Spain
- Sweden
- Switzerland
- Turkey
- United Arab Emirates
- United Kingdom

The report offers valuable insights on the following aspects:

1. Market Penetration: It presents comprehensive information on the market provided by key players.

2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.

3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.

4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.

5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.

The report addresses key questions such as:

1. What is the market size and forecast of the Manufacturing Execution System Market?

2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Manufacturing Execution System Market?

3. What are the technology trends and regulatory frameworks in the Manufacturing Execution System Market?

4. What is the market share of the leading vendors in the Manufacturing Execution System Market?

5. Which modes and strategic moves are suitable for entering the Manufacturing Execution System Market?

Product Code: MRR-4302AC721F63

1. Preface

1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders

2. Research Methodology

2.1. Define: Research Objective
2.2. Determine: Research Design
2.3. Prepare: Research Instrument
2.4. Collect: Data Source
2.5. Analyze: Data Interpretation
2.6. Formulate: Data Verification
2.7. Publish: Research Report
2.8. Repeat: Report Update

3. Executive Summary

4. Market Overview

5. Market Insights

5.1. Market Dynamics
- 5.1.1. Drivers
  - 5.1.1.1. Expansion of manufacturing facilities and production operations across the world
  - 5.1.1.2. Government initiatives to promote digitalization of the manufacturing sector and improve supply chain transparency
  - 5.1.1.3. Need to achieve advanced tracking capabilities in food and beverage and pharmaceutical industries
- 5.1.2. Restraints
  - 5.1.2.1. Difficulties associated with the integration of manufacturing execution systems (MES) and issues related to accuracy
- 5.1.3. Opportunities
  - 5.1.3.1. Advancements to improve the accuracy, performance, and efficiency of MES
  - 5.1.3.2. Adoption of MES to improve sustainability and energy efficiency of manufacturing operations
- 5.1.4. Challenges
  - 5.1.4.1. Privacy issues and concerns associated with data breaches
5.2. Market Segmentation Analysis
- 5.2.1. Offerings: Advancements to improve the performance of MES software
- 5.2.2. Function: Efforts to ensure compliance, legal data collection and acquisition
- 5.2.3. Industry: Growing need to achieve regulatory compliance in the food and beverage industry
- 5.2.4. Deployment: Adoption of on-cloud deployment solutions to achieve scalability
5.3. Market Disruption Analysis
5.4. Porter's Five Forces Analysis
- 5.4.1. Threat of New Entrants
- 5.4.2. Threat of Substitutes
- 5.4.3. Bargaining Power of Customers
- 5.4.4. Bargaining Power of Suppliers
- 5.4.5. Industry Rivalry
5.5. Value Chain & Critical Path Analysis
5.6. Pricing Analysis
5.7. Technology Analysis
5.8. Patent Analysis
5.9. Trade Analysis
5.10. Regulatory Framework Analysis

6. Manufacturing Execution System Market, by Offerings

6.1. Introduction
6.2. Services
6.3. Software

7. Manufacturing Execution System Market, by Function

7.1. Introduction
7.2. Data Collection & Acquisition
7.3. Dispatching Production
7.4. Inventory & Labor Management
7.5. Operations scheduling & Management
7.6. Performance Analysis
7.7. Process Management
7.8. Production Tracking
7.9. Quality Analysis
7.10. Resource Allocation

8. Manufacturing Execution System Market, by Industry

8.1. Introduction
8.2. Aerospace & Defense
8.3. Automotive
8.4. Chemical
8.5. Consumer Packaged Goods
8.6. Electronics & Semiconductors
8.7. Energy & Power
8.8. Food & Beverages
8.9. Metal & Mining
8.10. Oil & Gas
8.11. Pharmaceutical & Life Sciences
8.12. Pulp & Paper
8.13. Water & Wastewater Management

9. Manufacturing Execution System Market, by Deployment

9.1. Introduction
9.2. On-Cloud
9.3. On-Premises

10. Americas Manufacturing Execution System Market

10.1. Introduction
10.2. Argentina
10.3. Brazil
10.4. Canada
10.5. Mexico
10.6. United States

11. Asia-Pacific Manufacturing Execution System Market

11.1. Introduction
11.2. Australia
11.3. China
11.4. India
11.5. Indonesia
11.6. Japan
11.7. Malaysia
11.8. Philippines
11.9. Singapore
11.10. South Korea
11.11. Taiwan
11.12. Thailand
11.13. Vietnam

12. Europe, Middle East & Africa Manufacturing Execution System Market

12.1. Introduction
12.2. Denmark
12.3. Egypt
12.4. Finland
12.5. France
12.6. Germany
12.7. Israel
12.8. Italy
12.9. Netherlands
12.10. Nigeria
12.11. Norway
12.12. Poland
12.13. Qatar
12.14. Russia
12.15. Saudi Arabia
12.16. South Africa
12.17. Spain
12.18. Sweden
12.19. Switzerland
12.20. Turkey
12.21. United Arab Emirates
12.22. United Kingdom

13. Competitive Landscape

13.1. Market Share Analysis, 2023
13.2. FPNV Positioning Matrix, 2023
13.3. Competitive Scenario Analysis
- 13.3.1. Aegis Software's Latest Updates to the FactoryLogix MES Platform Enable Unmatched IIoT from Both Humans and Machines
- 13.3.2. Korber and TetraScience partner to increase data integrity in manufacturing
- 13.3.3. AVEVA Launches New Manufacturing Execution System Software
13.4. Strategy Analysis & Recommendation

14. Competitive Portfolio

14.1. Key Company Profiles
14.2. Key Product Portfolio