Foundry & Forging Robots Market by Type, Component, Robot Type, Application, End-Use Industry

List of Tables

The Foundry & Forging Robots Market was valued at USD 409.51 million in 2023 and is projected to grow to USD 434.45 million in 2024, with a CAGR of 6.59%, reaching USD 640.56 million by 2030.

KEY MARKET STATISTICS
Base Year [2023]	USD 409.51 million
Estimated Year [2024]	USD 434.45 million
Forecast Year [2030]	USD 640.56 million
CAGR (%)	6.59%

The manufacturing ecosystem is undergoing a radical transformation with the integration of advanced robotics, particularly in foundry and forging applications. In today's competitive landscape, businesses are rapidly shifting towards automation solutions that enhance precision, boost production efficiency, and reduce operational downtime. This report delves into the state-of-the-art evolution occurring within the foundry and forging sectors, with a particular focus on the role played by automated robotic systems.

Modern manufacturing now demands agility and flexibility. With businesses striving to stay ahead in an environment marked by rapid technological advancements and rising customer expectations, the deployment of specialized robots is becoming indispensable. Not only do these systems mitigate common production challenges, but they also drive significant improvements in safety and product quality.

The continuous advancements in robotics are creating an environment where intelligent machines collaborate seamlessly with human operators. As markets mature, industry players are forced to reexamine traditional processes, paving the way for innovative solutions that meet the demands of today's digital era. This comprehensive overview lays the foundation for understanding the transformative impacts that robotics are having in the field of foundry and forging systems.

Transformative Shifts Driving Change in the Robotics Landscape

Technological innovation is at the heart of the sweeping changes within the foundry and forging robotics market. Shifts in global manufacturing priorities, coupled with rapid advancements in automation, are redefining production paradigms around the world.

Significant progress in sensor technology and artificial intelligence has enabled robots to operate with unmatched precision in intricate processes such as casting extraction, core assembly, and mold handling. This progress is not just a reflection of enhanced operational capabilities; it represents a bold move towards achieving decreased cycle times, lower energy consumption, and improved safety standards.

Furthermore, industry leaders are witnessing a convergence of traditional mechanical engineering with modern digital infrastructures. The rising trend of collaborative robots working alongside human operators has fostered an ecosystem of enhanced productivity and minimized risk. With integrated systems that allow for real-time monitoring and predictive maintenance, manufacturers are not only minimizing downtime but are also gaining the agility required to meet ever-evolving customer demands.

This transformation is supported by the expansive digitalization and connectivity prevalent in modern industrial environments, enabling deeper insights into production data and predictive analytics. As a result, the robotics market is continually evolving, with innovations now setting the pace for future industry standards.

Understanding Market Dynamics Through Strategic Segmentation

A deep dive into market segmentation reveals the multifaceted dimensions that are shaping the competitive landscape of foundry and forging robotics. The market is comprehensively studied based on type, determining the interplay between electric drive robots and hydraulic robots, with insights into efficiency and versatility in various industrial applications. Further analysis is accomplished by examining key components, which include not only hardware but also services and software. Within the hardware sector, special attention is given to controllers, robotic arms, and sensors paired with vision systems - each playing a crucial role in the overall functionality of robotic operations.

Additionally, the services aspect is dissected into installation, maintenance and support, and training. This nuanced view ensures stakeholders appreciate the symbiotic relationship between technology and the expertise required to maximize its value. Evaluating robot types offers further granularity, as the market analysis covers articulated, Cartesian, collaborative, delta, dual-arm, and SCARA robots, all of which are designed to cater to specific process requirements and operational constraints.

Beyond these technical dimensions, an examination of application trends showcases the diversity of robotic utility, ranging from casting extraction and core assembly to deburring, grinding, polishing, ladling, and mold handling. This segmentation is extended to end-use industries such as aerospace and defense, automotive, consumer goods, electronics, healthcare, and various manufacturing and heavy industrial sectors. This layered segmentation methodology provides clarity on market trends, investment priorities, and technology adoption rates across multiple facets of the industry.

Based on Type, market is studied across Electric Drive Robots and Hydraulic Robots.

Based on Component, market is studied across Hardware, Services, and Software. The Hardware is further studied across Controllers, Robotic Arms, and Sensors & Vision Systems. The Services is further studied across Installation Services, Maintenance & Support, and Training Services.

Based on Robot Type, market is studied across Articulated Robots, Cartesian Robots, Collaborative Robots, Delta Robots, Dual-Arm Robots, and SCARA Robots.

Based on Application, market is studied across Casting Extraction, Core Assembly, Deburring, Grinding, & Polishing, Ladling, and Mold Handling.

Based on End-Use Industry, market is studied across Aerospace & Defense, Automotive, Consumer Goods, Electronics, Healthcare, and Manufacturing & Heavy Industries.

Global Regional Trends Impacting Market Growth

Geographical analysis plays a pivotal role in understanding the overall market dynamics by spotlighting the critical regions that are spearheading growth in automation and robotics. Insights from the Americas reveal robust investment activity underpinned by technological advancements and high adoption rates in production processes. Meanwhile, the combined influence of Europe, the Middle East, and Africa showcases a region where regulatory frameworks and innovation efforts are driving a shift towards more sustainable and efficient manufacturing practices.

In the Asia-Pacific region, an explosion of rapid industrialization and technology integration is evident. Market players are quick to adopt cutting-edge robotic platforms that help streamline operations in traditional manufacturing hubs. This region, marked by a vibrant mix of legacy industries and burgeoning tech-driven enterprises, continues to attract substantial investments, fostering competitive growth and an ever-expanding supply chain network. The global spread of these efficiencies underscores the universal appeal and transformative potential of robotics in modern industrial processes.

Based on Region, market is studied across Americas, Asia-Pacific, and Europe, Middle East & Africa. The Americas is further studied across Argentina, Brazil, Canada, Mexico, and United States. The United States is further studied across California, Florida, Illinois, New York, Ohio, Pennsylvania, and Texas. The Asia-Pacific is further studied across Australia, China, India, Indonesia, Japan, Malaysia, Philippines, Singapore, South Korea, Taiwan, Thailand, and Vietnam. The Europe, Middle East & Africa is further studied across Denmark, Egypt, Finland, France, Germany, Israel, Italy, Netherlands, Nigeria, Norway, Poland, Qatar, Russia, Saudi Arabia, South Africa, Spain, Sweden, Switzerland, Turkey, United Arab Emirates, and United Kingdom.

Leading Industry Players Shaping Market Developments

Investigating the competitive landscape reveals a diverse array of global leaders who are continuously pushing the envelope in the adoption and development of robotics for foundry and forging applications. Renowned companies such as ABB Ltd. and Acieta, LLC. stand out with their innovative solutions that blend precision engineering with advanced control systems. Not far behind, BGR NEO Ltd. and Borunte Robot Co., Ltd. are making significant inroads by offering bespoke solutions tailored to complex industrial requirements.

Key players like Bosch Rexroth AG, Comau S.p.A., and Difacto Robotics and Automation Pvt. Ltd. are redefining operational paradigms by integrating state-of-the-art hardware with seamless software interfaces. Moreover, Doosan Robotics Inc. and ENGEL AUSTRIA GmbH are highly regarded for their emphasis on reliability and integrated service packages, which include installation, maintenance, and training. Leaders continue to refine their offerings, with organizations such as FANUC CORPORATION, Kawasaki Heavy Industries, Ltd., and KUKA AG enhancing both the versatility and precision of robotic arms.

Heavyweight names including Mitsubishi Electric Corporation, Nachi-Fujikoshi Corp., and Seiko Epson Corporation have built reputations on quality and robust engineering. Additionally, Siemens AG, Sintokogio, Ltd., SIR Spa, and Staubli International AG. represent the forefront of merging traditional manufacturing methods with digital innovations. This blend of pioneering spirit and technical expertise is further echoed by companies like TECHMAN ROBOT INC., Universal Robots A/S by Teradyne, Yamaha Motor Co., Ltd., and YASKAWA Electric Corporation, each of which contributes to setting industry benchmarks and driving market momentum.

The report delves into recent significant developments in the Foundry & Forging Robots Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., Acieta, LLC., BGR NEO Ltd., Borunte Robot Co., Ltd., Bosch Rexroth AG, Comau S.p.A., Difacto Robotics and Automation Pvt. Ltd., Doosan Robotics Inc., ENGEL AUSTRIA GmbH, FANUC CORPORATION, Kawasaki Heavy Industries, Ltd., KUKA AG, Mitsubishi Electric Corporation, Nachi-Fujikoshi Corp., Seiko Epson Corporation, Siemens AG, Sintokogio, Ltd., SIR Spa, Staubli International AG., TECHMAN ROBOT INC., Universal Robots A/S by Teradyne, Yamaha Motor Co., Ltd., and YASKAWA Electric Corporation. Actionable Strategic Recommendations for Market Leadership

Industry leaders are advised to harness current technological trends while preparing to tackle future challenges head-on. First and foremost, investing in advanced automation platforms that incorporate both hardware and software innovations provides a strategic advantage in a competitive market. By embracing digital transformation, companies can significantly reduce downtime, improve quality control, and foster sustainable growth.

Practitioners should also consider forging strategic partnerships with technology innovators to enhance product offerings and service capabilities. These alliances can bolster a company's profile, enabling the integration of sophisticated sensors, artificial intelligence, and predictive maintenance systems. It is also essential for decision-makers to prioritize employee training to cultivate the skills necessary for managing state-of-the-art robotic systems.

Furthermore, executives should implement agile business models that allow for rapid adaptation to changing market conditions. A focus on research and development will support continuous innovation and help navigate the competitive pressures from emerging technologies. By balancing short-term efficiency gains with long-term strategic initiatives, industry leaders can secure a robust position within this dynamic and evolving market landscape.

Closing Remarks and Future Outlook

To close, the evolution of foundry and forging robots represents a pivotal chapter in the broader narrative of industrial innovation. The integration of robotics into manufacturing processes not only enhances operational efficiencies but also lays the groundwork for a future defined by smarter, more connected production systems. As industries continue to embrace digital transformation, the role of robotics will undoubtedly expand, driving both incremental improvements and disruptive shifts.

The synthesis of robust segmentation methodologies, dynamic regional trends, and influential global players outlines a market that is positioned for sustainable growth. Forward-thinking companies that invest in R&D and strategic partnerships will be best positioned to reap the rewards of these rapid advancements. Adopting these insights now will empower organizations to navigate complexities, overcome challenges, and seize new opportunities in an increasingly competitive arena.

Product Code: MRR-4349B3591EBD

1. Preface

1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders

2. Research Methodology

2.1. Define: Research Objective
2.2. Determine: Research Design
2.3. Prepare: Research Instrument
2.4. Collect: Data Source
2.5. Analyze: Data Interpretation
2.6. Formulate: Data Verification
2.7. Publish: Research Report
2.8. Repeat: Report Update

3. Executive Summary

4. Market Overview

5. Market Insights

5.1. Market Dynamics
- 5.1.1. Drivers
  - 5.1.1.1. Growing need for enhanced worker safety in hazardous foundry environments powering robot integration
  - 5.1.1.2. Increased demand for high precision and quality in forging & foundry globally
  - 5.1.1.3. Government initiatives fostering smart manufacturing and automation across industries
- 5.1.2. Restraints
  - 5.1.2.1. High initial cost of adoption for foundry and forging robots and need for regular maintenance
- 5.1.3. Opportunities
  - 5.1.3.1. Increasing investments & fundings for advancements in digital casting technology
  - 5.1.3.2. Emerging collaborations & partnerships among industrial robotics manufacturers for energy-efficient forging robots
- 5.1.4. Challenges
  - 5.1.4.1. Concerns related to the safety and operational hazards with the deployment of forging robots
5.2. Market Segmentation Analysis
- 5.2.1. Type: Rising preference for electric drive robots owing to the energy efficiency and environmentally friendly operations
- 5.2.2. Component: Expanding utilization of robotic arms for enhancing productivity and safety on the production line
- 5.2.3. Robot Type: Rising demand for articulated robots to perform complex tasks in three-dimensional spaces
- 5.2.4. Application: Increasing application of robots in casting extraction to withstand harsh environments
- 5.2.5. End-Use Industry: Rising innovations in foundry & forging robots in the aerospace & defense sector to enhance production efficiency
5.3. Porter's Five Forces Analysis
- 5.3.1. Threat of New Entrants
- 5.3.2. Threat of Substitutes
- 5.3.3. Bargaining Power of Customers
- 5.3.4. Bargaining Power of Suppliers
- 5.3.5. Industry Rivalry
5.4. PESTLE Analysis
- 5.4.1. Political
- 5.4.2. Economic
- 5.4.3. Social
- 5.4.4. Technological
- 5.4.5. Legal
- 5.4.6. Environmental

6. Foundry & Forging Robots Market, by Type

6.1. Introduction
6.2. Electric Drive Robots
6.3. Hydraulic Robots

7. Foundry & Forging Robots Market, by Component

7.1. Introduction
7.2. Hardware
- 7.2.1. Controllers
- 7.2.2. Robotic Arms
- 7.2.3. Sensors & Vision Systems
7.3. Services
- 7.3.1. Installation Services
- 7.3.2. Maintenance & Support
- 7.3.3. Training Services
7.4. Software

8. Foundry & Forging Robots Market, by Robot Type

8.1. Introduction
8.2. Articulated Robots
8.3. Cartesian Robots
8.4. Collaborative Robots
8.5. Delta Robots
8.6. Dual-Arm Robots
8.7. SCARA Robots

9. Foundry & Forging Robots Market, by Application

9.1. Introduction
9.2. Casting Extraction
9.3. Core Assembly
9.4. Deburring, Grinding, & Polishing
9.5. Ladling
9.6. Mold Handling

10. Foundry & Forging Robots Market, by End-Use Industry

10.1. Introduction
10.2. Aerospace & Defense
10.3. Automotive
10.4. Consumer Goods
10.5. Electronics
10.6. Healthcare
10.7. Manufacturing & Heavy Industries

11. Americas Foundry & Forging Robots Market

11.1. Introduction
11.2. Argentina
11.3. Brazil
11.4. Canada
11.5. Mexico
11.6. United States

12. Asia-Pacific Foundry & Forging Robots Market

12.1. Introduction
12.2. Australia
12.3. China
12.4. India
12.5. Indonesia
12.6. Japan
12.7. Malaysia
12.8. Philippines
12.9. Singapore
12.10. South Korea
12.11. Taiwan
12.12. Thailand
12.13. Vietnam

13. Europe, Middle East & Africa Foundry & Forging Robots Market

13.1. Introduction
13.2. Denmark
13.3. Egypt
13.4. Finland
13.5. France
13.6. Germany
13.7. Israel
13.8. Italy
13.9. Netherlands
13.10. Nigeria
13.11. Norway
13.12. Poland
13.13. Qatar
13.14. Russia
13.15. Saudi Arabia
13.16. South Africa
13.17. Spain
13.18. Sweden
13.19. Switzerland
13.20. Turkey
13.21. United Arab Emirates
13.22. United Kingdom

14. Competitive Landscape

14.1. Market Share Analysis, 2023
14.2. FPNV Positioning Matrix, 2023
14.3. Competitive Scenario Analysis
- 14.3.1. Path Robotics raises USD 100 million in Series D funding to address labor shortages and enhance productivity in the welding sector
- 14.3.2. Acieta acquires Capital Industries to elevate industrial automation
- 14.3.3. Cornell Forge's new robotic system transforms automation in the trim press process for forging industry
- 14.3.4. Lincoln Electric acquires Inrotech A/S to transform foundry and forging robots
- 14.3.5. Comau transforms foundry automation with innovative robotics and AI-driven solutions
- 14.3.6. ABB enhances efficiency and sustainability in automotive with modular IRB 7710 and IRB 7720 robots
- 14.3.7. Magnus Metal raises USD 74 million in funding to propel digital casting innovation in reshaping traditional foundry practices
- 14.3.8. Neura Robotics partners with OMRON aiming to transform manufacturing with cognitive robots
- 14.3.9. South Korea and Cambodia partner to enhance Cambodia's industrial capabilities
- 14.3.10. Strategic partnership between Alat and SoftBank aims to redefine industrial robot manufacturing in Saudi Arabia
- 14.3.11. READY Robotics collaborates with Toyota and NVIDIA to transforms safety and efficiency in Toyota's aluminum hot forging lines
14.4. Strategy Analysis & Recommendation
- 14.4.1. ABB Limited
- 14.4.2. Comau S.p.A.
- 14.4.3. KUKA AG
- 14.4.4. FANUC Corporation

Companies Mentioned

1. ABB Ltd.
2. Acieta, LLC.
3. BGR NEO Ltd.
4. Borunte Robot Co., Ltd.
5. Bosch Rexroth AG
6. Comau S.p.A.
7. Difacto Robotics and Automation Pvt. Ltd.
8. Doosan Robotics Inc.
9. ENGEL AUSTRIA GmbH
10. FANUC CORPORATION
11. Kawasaki Heavy Industries, Ltd.
12. KUKA AG
13. Mitsubishi Electric Corporation
14. Nachi-Fujikoshi Corp.
15. Seiko Epson Corporation
16. Siemens AG
17. Sintokogio, Ltd.
18. SIR Spa
19. Staubli International AG.
20. TECHMAN ROBOT INC.
21. Universal Robots A/S by Teradyne
22. Yamaha Motor Co., Ltd.
23. YASKAWA Electric Corporation