PUBLISHER: MarketsandMarkets | PRODUCT CODE: 1883934
PUBLISHER: MarketsandMarkets | PRODUCT CODE: 1883934
The aluminum metal powder market is estimated at USD 2.17 billion in 2025 and is projected to reach USD 2.64 billion by 2030, registering a CAGR of 4.0% during the forecast period. Based on type, the flakes segment accounted for the second-largest share of the overall market, driven by its growing use in paints & coatings, printing inks, plastics, and industrial finishes where metallic appearance, reflectivity, and surface coverage are essential.
| Scope of the Report | |
|---|---|
| Years Considered for the Study | 2023-2030 |
| Base Year | 2024 |
| Forecast Period | 2025-2030 |
| Units Considered | Value (USD Million) and Volume (Kiloton) |
| Segments | Type, Process, Purity, End-use Industry, and Region |
| Regions covered | Europe, North America, Asia Pacific, the Middle East & Africa, and South America |
Aluminum flakes are also increasingly utilized in construction materials such as AAC blocks and specialty coatings that require controlled reactivity and aesthetic properties. Their rising adoption in automotive coatings, architectural finishes, and protective industrial coatings supported by evolving design trends and stricter performance standards continues to reinforce the strong market position of the flakes category.

"The electrolysis process segment is projected to be the second-fastest-growing segment during the forecast period."
The electrolysis segment of the aluminum metal powder market is projected to witness the second-highest CAGR during the forecast period, supported by its ability to produce ultra-high-purity aluminum powders required in specialized applications. Electrolysis-derived powders offer exceptional chemical purity and controlled particle characteristics, making them suitable for electronics, high-performance metallurgy, aerospace components, and advanced chemical formulations. Growing demand for high-purity materials in battery technologies, conductive pastes, and precision additive manufacturing is further strengthening the adoption of electrolysis-based powders. Additionally, increasing investments in high-specification manufacturing and the expansion of industries requiring contamination-free metal powders are driving the segment's accelerated growth relative to conventional production routes.
"The >99% purity segment is projected to register the second-highest growth rate during the forecast period."
The >99% purity segment of the aluminum metal powder market is projected to register the second-highest CAGR during the forecast period, driven by its growing use in high-performance and precision-critical applications. Ultra-high-purity aluminum powders are essential in electronics, aerospace alloys, additive manufacturing, and advanced chemical processes where contamination control, consistent conductivity, and superior material stability are required. Their increasing adoption in EV battery components, thermal interface materials, and specialized metallurgical formulations further supports demand. With industries shifting toward cleaner, higher-efficiency manufacturing and increasingly stringent quality standards, the >99% purity category continues to expand as end users prioritize reliability and performance in next-generation technologies.
"The aerospace & defense segment is projected to register the second-highest growth rate during the forecast period."
The aerospace & defense segment of the aluminum metal powder market is projected to register the second-highest CAGR during the forecast period, driven by the increasing adoption of lightweight, high-strength aluminum alloys in aircraft components, propulsion systems, and structural parts. Aluminum powders are essential in additive manufacturing and powder metallurgy processes used to produce complex, weight-optimized aerospace parts with superior thermal stability and fatigue resistance. Defense applications such as solid propellants, pyrotechnics, and advanced energetic materials also contribute to rising demand for high-purity and specialty aluminum powders. As the sector accelerates investment in next-generation aircraft, space systems, and high-performance materials, consumption of aluminum metal powder continues to expand across both manufacturing and modernization programs.
"Europe is projected to register the third-highest CAGR in the aluminum metal powder market during the forecast period."
Europe is projected to register the third-highest CAGR in the aluminum metal powder market during the forecast period, supported by strong demand from automotive lightweighting, industrial machinery, and aerospace & defense manufacturing. The region's rapid adoption of additive manufacturing, especially in Germany, France, and the U.K., is accelerating the use of high-performance aluminum powders for structural and high-precision components. Increasing investments in sustainable construction materials, advanced coatings, and EV production further contribute to market growth. Additionally, Europe's stringent quality and environmental standards are driving the development of high-purity, specialty aluminum powders, reinforcing the region's steady expansion in the global market.
Prominent companies in this market include Valimet, Inc. (US), MMP Industries Ltd. (India), MEPCO (India), Kymera International (US), Hoganas AB (Swden), NovaCentrix (US), Zhangqiu Metallic Pigment Co., Ltd. (China), Toyo Aluminium k.k (Japan), CNPC Powder (Canada), AMG Advanced Metallurgical Group NV (UK), China Ansteel Group Corporation Limited (China), Henan Yuanyang Powder Technology Co., Ltd. (China), Carlfors Bruk (Sweden), AVL Metal Powders n.v. (Belgium), Granges (Sweden).
Research Coverage
This research report categorizes the aluminum metal powder market by type (powder, flakes), process (atomization, comminution, electrolysis), Purity (92%-98%, 98%-99%, >99%), end-use industry (paints & coatings, construction & infrastructure, industrial, electronics, automotive, aerospace & defence), and region (North America, Europe, Asia Pacific, Middle East & Africa, and South America). The scope of the report includes detailed information about the major factors influencing the growth of the aluminum metal powder market, such as drivers, restraints, challenges, and opportunities. A thorough examination of the key industry players has been conducted to provide insights into their business overview, solutions and services, key strategies, and recent developments in the aluminum metal powder market. This report includes a competitive analysis of upcoming startups in the aluminum metal powder market ecosystem.
Reasons to buy this report
The report will help market leaders/new entrants in this market with information on the closest approximations of the revenue numbers for the overall aluminum metal powder market and the subsegments. It will also help stakeholders understand the competitive landscape and gain more insights to better position their businesses and plan suitable go-to-market strategies. The report also helps stakeholders understand the pulse of the market and provides them with information on key market drivers, restraints, challenges, and opportunities.