Smart Connected Assets And Operations - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2026 - 2031)

According to Mordor Intelligence, the smart connected assets and Operations market size was valued at USD 278.94 billion in 2025 and is estimated to grow from USD 303.43 billion in 2026 to reach USD 447.72 billion by 2031, at a CAGR of 8.09% during 2026-2031.

This report is Segmented by Component (Hardware, Software, and Services), Connectivity Technology (Wired, Wireless, and Satellite), Deployment Mode (On-Premise, Cloud, and Hybrid), Industry Vertical (Manufacturing, Energy and Utilities, Oil and Gas, Mining, Transportation and Logistics, Healthcare, and More), and Geography. The Market Forecasts are Provided in Terms of Value (USD).

Global Smart Connected Assets And Operations Market Trends and Insights

Rapid Adoption of Industrial IoT Platforms Integrating Asset Performance Management

Global manufacturers are consolidating point tools into unified industrial IoT platforms that stream sensor data, historian logs, and enterprise records into prescriptive-maintenance dashboards. Amazon Web Services shipped SiteWise Edge in 2025, offering sub-100 ms local latency while synchronizing summaries with the cloud, a design that keeps control networks isolated from public traffic.PTC's 2025 investor filing showed ThingWorx deployments rising 40% year over year as automotive suppliers cited tight CAD and PLM integration that cuts root-cause analysis from days to hours. Rockwell Automation reported subscription software revenue surpassing USD 1 billion in 2025, driven by FactoryTalk Hub, which connects more than 500,000 devices worldwide. GE Digital repositioned Predix as a horizontal layer and now partners with domain specialists to deliver turnkey wind-farm and power-plant optimizations that extend turbine inspection intervals by up to 20%.

Increasing Shift Towards Predictive Maintenance to Minimise Downtime

Predictive maintenance has moved from pilot to enterprise scale as the savings case hardens. Shell documented a 35% drop in unplanned downtime and a 20% reduction in maintenance spend in its 2025 sustainability report, resulting in annual savings above USD 200 million. Factory AI achieved a 92% bearing-failure forecast accuracy 14 days before degradation across 12 automotive plants in 2025. Emerson's AspenTech V15 embeds generative AI models that align maintenance windows with production schedules, helping chemical plants reduce unplanned outages by 15%. The International Energy Agency calculates that similar techniques could avert USD 50 billion in outage costs across power generation by 2030 if adoption reaches 60%. Managed-service providers such as Augury bundle sensors, analytics, and uptime guarantees so mid-size factories can avoid capital expense while transferring performance risk to the vendor.

High Upfront Capital and Integration Complexity for Brownfield Assets

Retrofitting legacy machinery with sensors and gateways often costs multiple times as much as greenfield deployments. Schneider Electric reported average EcoStruxure rollouts at refineries lasting 18-24 months because engineers must reverse-engineer decades-old programmable-logic-controller logic before layering analytics. Emerson disclosed that 40% of asset-performance projects require custom middleware to bridge Modbus, Profibus, and Foundation Fieldbus, adding USD 200,000-500,000 per site. IEC 62443 cybersecurity standards finalized in 2024 compel network segmentation and encryption that many brownfield operators lack, driving parallel infrastructure upgrades. Regulated utilities, constrained by rate-case cycles, often defer such capital-heavy programs unless mandated by safety or compliance bodies.

Other drivers and restraints analyzed in the detailed report include:

1. Proliferation of 5G Private Networks Enabling Real-Time Analytics at Edge
2. Regulatory Push for Sustainability and Energy-Efficiency Reporting
3. Cyber-Security Vulnerabilities Across Expanded Attack Surfaces

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Hardware retained 49.19% of 2025 revenue, yet the Smart Connected Assets and Operations market size for software and managed services is projected to expand at an 8.72% CAGR as enterprises migrate from reactive asset ownership to outcome-based contracts. Sensors and actuators are commoditizing as semiconductor vendors collapse analog-to-digital conversion, signal conditioning, and radios onto single chips, lowering unit prices by up to 20% annually. Edge gateways such as NVIDIA Jetson Orin deliver 275 TOPS in a 15-watt envelope, enabling on-device anomaly detection without cloud round-trips.

Software commands premium margins as vendors shift from perpetual licenses to consumption pricing. Asset performance suites like IBM Maximo and SAP Intelligent Asset Management embed generative AI that auto-drafts work orders and suggests spare-parts procurement, trimming planner workload by 40%. Managed-services contracts spanning 3-5 years are gaining traction among mid-size manufacturers, with providers assuming responsibility for sensor calibration, model retraining, and cybersecurity patching in exchange for uptime guarantees. Consequently, value capture is tilting toward vendors that bundle analytics, services, and continuous improvement rather than stand-alone hardware.

Ethernet dominated the Smart Connected Assets and Operations market with 76.73% market share in 2025, but wireless links are growing at an 8.95% CAGR as private 5G, NB-IoT, and LoRaWAN extend coverage to mobile and remote assets. Industrial Ethernet continues to anchor sub-1 ms deterministic control using IEEE 802.1 time-sensitive networking extensions built into Cisco, Hirschmann, and Moxa switches. Wireless options bifurcate between high-bandwidth intra-plant mobility and long-range, low-power telemetry.

Siemens' February 2026 announcement of sub-10 ms production-floor latency underscores 5G's suitability for autonomous mobile robots and augmented-reality workflows. NB-IoT accounts for 58% of low-power wide-area deployments globally due to seamless carrier integration, while LoRaWAN leads unlicensed spectrum rollouts outside China with 40% share. Satellite links from Iridium and emerging low-earth-orbit constellations backhaul telemetry from offshore rigs and remote mines where terrestrial networks remain impractical.

Geography Analysis

North America generated 37.63% of 2025 revenue and is advancing at an 8.87% CAGR as manufacturers reshore capacity and utilities digitize aging transmission assets. The U.S. Department of Energy estimates that renewable penetration exceeded 40% in California and Texas, underscoring the urgency of grid modernization. Rockwell Automation earmarked USD 2 billion for domestic production of PLCs and edge devices to mitigate supply chain bottlenecks. Canada's utilities in Ontario and British Columbia accelerate advanced-metering infrastructure deployments to shorten outage response times. Mexico attracts foreign investment in automotive electronics, spurring the adoption of connected-asset platforms to sync tri-national supply chains.

Europe prioritizes energy efficiency under the EU CSRD, compelling firms to quantify equipment-level emissions. Severn Trent partnered with Netmore in September 2025 to roll out 1 million LoRaWAN water meters to cut non-revenue water losses by 10%. Siemens, Schneider Electric, and ABB are piloting digital twin factories in Germany, France, and the United Kingdom before global scaling. Geopolitical sanctions slow Russia's modernization, steering regional demand toward domestic automation vendors.

Asia-Pacific posts the fastest absolute growth as China, Japan, India, and South Korea embed smart-manufacturing policies. China's Made in China roadmap prioritizes intelligent factories, while Japan's Society 5.0 aligns cyber-physical systems to offset workforce aging. India's Smart Cities Mission supports IoT-enabled networks for traffic, waste, and water in 100 urban centers. Australia's miners operate autonomous fleets controlled from urban centers thousands of kilometers away, validating the viability of edge analytics in remote environments. The Middle East channels oil revenues into diversified smart-city projects, such as Saudi Arabia's NEOM, and demands robust asset-performance layers. South Africa and Nigeria are piloting precision agriculture and smart metering solutions to improve food security and grid reliability. South America, led by Brazil and Argentina, applies connected-asset frameworks in agribusiness to meet export-market sustainability certification requirements.

1. Siemens AG
2. General Electric Company
3. Schneider Electric SE
4. ABB Ltd.
5. Honeywell International Inc.
6. Rockwell Automation, Inc.
7. Emerson Electric Co.
8. Mitsubishi Electric Corporation
9. Robert Bosch GmbH
10. Hitachi, Ltd.
11. Yokogawa Electric Corporation
12. PTC Inc.
13. Cisco Systems, Inc.
14. IBM Corporation
15. Microsoft Corporation
16. SAP SE
17. Oracle Corporation
18. Fujitsu Limited
19. Aspen Technology, Inc.
20. AVEVA Group plc

Additional Benefits:

• The market estimate (ME) sheet in Excel format
• 3 months of analyst support