PUBLISHER: Mordor Intelligence | PRODUCT CODE: 2099518
PUBLISHER: Mordor Intelligence | PRODUCT CODE: 2099518
According to Mordor Intelligence, the flight simulator market size is expected to grow from USD 7.22 billion in 2025 to USD 7.59 billion in 2026 and is forecast to reach USD 9.76 billion by 2031 at a 5.15% CAGR over 2026-2031.

This report is Segmented by Simulator Type (Full Flight Simulator, Flight Training Device, and More), Aircraft Platform (Fixed-Wing, Rotary-Wing, Unmanned Aerial Vehicle, and Advanced Air Mobility/EVTOL), Method (Synthetic and Virtual), End User(Civil, Commercial, and Military Aviation), and Geography (North America, Europe, Asia-Pacific, and More). The Market Forecasts are Provided in Terms of Value (USD).
Global pilot pipelines remain stressed even after temporary hiring pauses, keeping full-motion device utilization at record levels. Regional carriers in the US report fewer resignations but cannot meet long-term cockpit staffing needs as fleet growth outpaces training capacity. Australia lost 25,000 aviation workers during the pandemic, forcing Boeing Australia to double the number of technician apprenticeship slots to maintain maintenance schedules. India's plan for more than 50 new academies underscores how emerging markets institutionalize simulators to close a projected 30,000-pilot gap within 15-20 years. These structural shortages boost recurring demand for both initial and recurrent training devices, anchoring revenue visibility across the flight simulator market.
Regulators have codified upset-prevention and recovery training, transforming what was once best practice into a legal obligation. The International Civil Aviation Organization's (ICAO's) competency-based template now guides FAA and EASA rulemaking, embedding high-fidelity simulation into core syllabi. Multi-Crew Pilot License (MPL) pathways further compress live-flight hour requirements, redirecting training budgets toward full-motion and mixed-reality devices replicating complex scenarios. Airlines adopting CBTA frameworks report measurable gains in flight path management and crew resource management skills, reinforcing demand for simulators across recurrent cycles.
High-fidelity Level D devices rely on precision optics built by several suppliers. Delivery of collimated display assemblies is slipping as aerospace primes pull critical components into their programs, delaying acceptance tests and inflating backlogs. An industry survey found that 60% of tier-2 avionics vendors cited the B737 MAX production ramp as the single largest bottleneck, dragging down deliveries across the training device ecosystem. The shortage inflates unit prices and forces OEMs to prioritize airline contracts over flight-school orders, slowing adoption of mixed-reality trainers that rely on the same projection glass. Some operators resort to interim retrofits that fall short of FAA Level-D fidelity, delaying regulatory approvals and revenue service. Unless new suppliers enter the optics niche, these constraints will cap near-term growth despite strong demand signals.
Other drivers and restraints analyzed in the detailed report include:
For complete list of drivers and restraints, kindly check the Table Of Contents.
Full-flight simulator (FFS) retained 48.78% of 2025 revenue, yet mixed- and virtual-reality procedural trainers are pacing the flight simulator market with a 7.23% CAGR, signaling operator confidence in immersive technologies for non-maneuver tasks. The cost of a compact VR trainer can be a fraction of that of a full-motion device, enabling airlines to deploy multiple units at crew bases and reduce travel overhead. Alaska Airlines' investment in Loft Dynamics VR B737 platforms exemplifies the shift, with installations planned at several hubs pending FAA sign-off.
Immersive headsets paired with motion-cueing now deliver sufficient fidelity for cockpit familiarization and emergency drills, freeing scarce Level D capacity for final proficiency checks. The FAA's joint program with Vertex Solutions and Varjo to develop XR standards should streamline certification pathways, accelerating adoption among regional carriers and flight schools. As device prices fall and software ecosystems mature, mixed-reality trainers will capture a larger market share in the flight simulator market by the early 2030s.
Fixed-wing devices commanded 59.92% of the 2025 flight simulator market size on the back of commercial airline demand, but the eVTOL segment is slated for the fastest expansion at 9.42% CAGR. FAA Part 419 establishes a new type-rating regime for powered-lift aircraft, making simulator hours a prerequisite for airline-style urban air mobility (UAM) operations. CAE's 700MXR leverages mixed-reality visuals, compact six-axis motion, and AI traffic generators to create urban environment scenarios that legacy helicopter simulators cannot replicate.
Rotary-wing and unmanned platforms continue to see steady demand for replacement, particularly in utility missions and offshore support. Militaries also pool fighter and drone simulators into common LVC networks, boosting cross-domain proficiency and squeezing incremental efficiencies from tight defense budgets. Still, eVTOL remains the headline growth story, and suppliers that can validate training devices ahead of Type Certification are positioned to win early-adopter contracts.
North America retained 39.45% of 2025 spending thanks to entrenched airline hubs, military budgets, and FAA regulatory sway. Yet Asia-Pacific is slated to post 7.12% CAGR as Indian and Chinese carriers induct thousands of narrowbodies and retirees drive attrition across regional fleets. Domestic training capacity is racing to catch up, prompting joint ventures with global providers and government incentives for greenfield academies.
Europe remains a steady contributor, propelled by Airbus's new Toulouse campus, which will train 10,000 personnel annually and house 12 FFS. The Middle East continues to invest in hub-based training centers aligned with its global airline strategy. At the same time, Africa and South America progress more slowly as economic volatility affects capital flows. Nevertheless, local regulators are aligning with ICAO standards, opening the door to new training partnerships that will expand the addressable flight simulator market over the next decade.