PUBLISHER: Orion Market Research | PRODUCT CODE: 1913066
PUBLISHER: Orion Market Research | PRODUCT CODE: 1913066
US Process Gas Compressors Market Size, Share & Trends Analysis Report by Type (Centrifugal Gas Compressors, Reciprocating Gas Compressors, Screw Gas Compressors, and Others) and by End-Use Industry (Oil & Gas, Refinery Services, Petrochemical and Chemical Industry, Polyolefin Plants, and Others) Forecast Period, (2026-2035)
Industry Overview
US process gas compressors market was valued at $1,680.6 million in 2025 and is projected to reach $2841.5 million by 2035, growing at a CAGR of 5.5% during the forecast period (2026-2035). The US process gas compressors market is expanding as industries prioritize operational efficiency, emissions reduction, and equipment modernization across large-scale processing facilities. Leading companies such as Ingersoll Rand, Elliott Group, Atlas Copco, Siemens Energy, and Howden are advancing high-performance centrifugal, reciprocating, and screw compressor technologies to meet rising demand from the chemical, petrochemical, LNG, refining, and industrial gas sectors. Stringent regulations from the EPA, DOE, and state-level environmental agencies are accelerating the shift toward low-emission, energy-efficient compressor systems that support decarbonization efforts and leak-reduction targets.
Market Dynamics
Rising Integration of High-Performance Compression Systems Across the US Industrial Landscape
The US process gas compressors market is witnessing steady expansion as refineries, petrochemical plants, LNG operators, and industrial gas producers increase their adoption of advanced gas compression technologies. Centrifugal, reciprocating, and screw compressors are being deployed to enhance throughput, strengthen operational reliability, and meet stringent federal emission and safety regulations. Growing replacement demand across aging refinery and chemical infrastructures is driving investments in modern compressor systems that offer lower maintenance needs and higher energy efficiency. Major OEMs, EPC firms, and industrial operators are increasingly collaborating to design customized application-specific solutions, particularly for hydrogen processing, natural gas transportation, carbon capture, and high-purity industrial gas operations.
Acceleration of Digitalization, Automation, and Clean-Energy-Focused Compression Technologies
Digital transformation is becoming a central driver of the US process gas compressors market. Industrial operators are integrating predictive analytics, IoT-enabled monitoring, and automated control systems to improve uptime, reduce unplanned outages, and optimize asset performance. The push toward smart, connected compressor systems aligns with broader US industrial trends emphasizing operational transparency, data-driven decision-making, and cost efficiency. Simultaneously, the shift toward low-emission, energy-efficient compressors is accelerating as companies prioritize decarbonization and regulatory compliance. Growth in sectors such as hydrogen production, LNG export terminals, renewable fuels, and carbon capture & storage (CCUS) is generating sustained demand for compressors engineered for high-compressibility gases and clean-energy applications.
Market Segmentation
Centrifugal Gas Compressors Segment to Lead the Market with the Largest Share
In the US process gas compressors market, the centrifugal compressor segment is projected to maintain the largest market share, supported by strong demand from large-scale refining, petrochemical, LNG, and industrial gas operations. US refineries, midstream gas processors, and chemical plants increasingly rely on centrifugal compressors due to their high efficiency, robust continuous-flow capability, and suitability for demanding 24/7 industrial environments. These systems provide significant advantages, including lower maintenance requirements, reduced downtime, and superior performance in handling high-volume gas streams making them the preferred choice in modernization and capacity-expansion projects across the United States. Advancements in aerodynamic design, material strength, variable-speed drive integration, and digital performance monitoring (such as predictive maintenance, remote diagnostics, and real-time analytics) are further strengthening the dominance of centrifugal units.
Oil & Gas: A Key Segment in Market Growth
The oil and gas sector continues to be one of the most influential and revenue-generating segments, driving demand for process gas compressors in the US. Expansion of natural gas production, growth of midstream pipeline networks, modernization of refining assets, and the rapid development of LNG export terminals are creating strong demand for advanced compression systems across the value chain. Compressors are essential for pressure boosting, gas gathering, transportation, liquefaction, and processing operations, making them indispensable to the functioning of the US oil and gas sector. Operators are increasingly adopting energy-efficient, low-emission, and digitally enabled compressor solutions to align with evolving EPA regulations and corporate decarbonization commitments.
The major companies operating in the US process gas compressors market include Ariel Corporation, Baker Hughes Company, Dresser-Rand, Ingersoll Rand Inc., Sundyne, LLC, among others. Market players are leveraging partnerships, collaborations, mergers, and acquisition strategies for business expansion and innovative product development to maintain their market positioning.
Recent Development