U.S. Ethylene Market Size, Share, Trends, Industry Analysis Report By Feedstock (Naphtha, Ethane, Propane, Butane, Other Feedstock), By Application, By End Use

Description

List of Tables

The U.S. ethylene market size is expected to reach USD 94.42 billion by 2034, according to a new study by Polaris Market Research. The report "U.S. Ethylene Market Size, Share, Trends, Industry Analysis Report: By Feedstock (Naphtha, Ethane, Propane, Butane, Other Feedstock), By Application, By End Use - Market Forecast, 2025-2034" gives a detailed insight into current market dynamics and provides analysis on future market growth.

Ethylene is a colorless, flammable gas with a mildly sweet smell, widely utilized as a vital raw material in the petrochemical industry. It is mainly used to manufacture polyethylene along with ethylene oxide and ethylene glycol.

The major driver of the U.S. ethylene market is the country's vast shale gas reserves. It provides a steady, low-cost supply of ethane, which is the key feedstock for ethylene production. This cost advantage has encouraged major petrochemical companies to build ethane-based crackers, especially along the Gulf Coast. Lower feedstock prices give U.S. producers a competitive edge in both domestic and global markets. Ethylene producers benefit from a reliable supply chain and strong profit margins as shale gas extraction continues to expand, positioning U.S. as a major exporter of ethylene and derivatives.

The U.S. has a strong and growing plastic and packaging industry, which heavily relies on ethylene-derived polyethylene. Ethylene is essential for making plastic films, containers, and bottles used in food, medical, and consumer product packaging. The demand for high-performance and lightweight packaging materials continues to grow as e-commerce, food delivery, and retail industries expand. The trend toward convenience packaging and single-use plastic alternatives is further supporting product innovation. Domestic manufacturers benefit from integrated supply chains and high-capacity plants, driving the market growth.

U.S. Ethylene Market Report Highlights

In 2024, the ethane segment led the market, primarily due to the country's abundant shale gas reserves that offer a cost-effective and efficient production source.

The ethyl benzene application segment recorded notable growth, supported by rising demand for styrene used in plastics, insulation, and consumer goods across various U.S. industries.

The packaging end-use segment held the largest market share, driven by consistent demand from sectors such as food, retail, healthcare, and the rapidly expanding e-commerce industry.

The automotive segment is projected to witness strong growth. The growth is fueled by increasing use of lightweight plastics, synthetic rubber, and ethylene glycol in vehicle manufacturing to meet fuel efficiency and emission standards.

A few of the key players in the market are Borealis, Chevron Phillips Chemical, Dow Chemical, Equistar Chemicals, ExxonMobil, INEOS, LyondellBasell Industries, Mitsubishi Chemical, Mitsui Chemicals, Royal Dutch Shell, and SABIC.

Polaris Market Research has segmented the U.S. ethylene market report on the basis of feedstock, application, and end use:

By Feedstock (Volume Kilotons; Revenue, USD Billion, 2020-2034)

Naphtha

Ethane

Propane

Butane

Other Feedstock

By Application Output (Volume Kilotons; Revenue, USD Billion, 2020-2034)

Polyethylene

Ethylene Oxide

Ethyl Benzene

Ethylene Dichloride

Others

By End Use (Volume Kilotons; Revenue, USD Billion, 2020-2034)

Building & Construction

Automotive

Packaging

Textiles

Agrochemicals & Agriculture

Others

Product Code: PM6272

1. Introduction

1.1. Report Description
- 1.1.1. Objectives of the Study
- 1.1.2. Market Scope
- 1.1.3. Assumptions
1.2. Stakeholders

2. Executive Summary

2.1. Market Highlights

3. Research Methodology

3.1. Overview
- 3.1.1. Data Mining
3.2. Data Sources
- 3.2.1. Primary Sources
- 3.2.2. Secondary Sources

4. U.S. Ethylene Market Insights

4.1. Ethylene Market - Market Snapshot
4.2. Ethylene Market Dynamics
- 4.2.1. Drivers and Opportunities
  - 4.2.1.1. Petrochemical Infrastructure and Gulf Coast Advantage
  - 4.2.1.2. Rising Demand from Automotive Sector
- 4.2.2. Restraints and Challenges
  - 4.2.2.1. High Initial Cost of Manufacturing
4.3. Porter's Five Forces Analysis
- 4.3.1. Bargaining Power of Suppliers (Moderate)
- 4.3.2. Threats of New Entrants: (Low)
- 4.3.3. Bargaining Power of Buyers (Moderate)
- 4.3.4. Threat of Substitute (Moderate)
- 4.3.5. Rivalry among existing firms (High)
4.4. PESTEL Analysis
4.5. Ethylene Market Trends
4.6. Value Chain Analysis

5. U.S. Ethylene Market, by Feedstock

5.1. Key Findings
5.2. Introduction
- 5.2.1. U.S. Ethylene Market, by Feedstock, 2020-2034 (Volume Kilo Tons, USD billion)
5.3. Naphtha
- 5.3.1. U.S. Ethylene Market, by Naphtha 2020-2034 (Volume Kilo Tons, USD billion)
5.4. Ethane
- 5.4.1. U.S. Ethylene Market, by Ethane, 2020-2034 (Volume Kilo Tons, USD billion)
5.5. Propane
- 5.5.1. U.S. Ethylene Market, by Propane, 2020-2034 (Volume Kilo Tons, USD billion)
5.6. Butane
- 5.6.1. U.S. Ethylene Market, by Butane, 2020-2034 (Volume Kilo Tons, USD billion)
5.7. Other Feedstock
- 5.7.1. U.S. Ethylene Market, by Other Feedstock, 2020-2034 (Volume Kilo Tons, USD billion)

6. U.S. Ethylene Market, by Application

6.1. Key Findings
6.2. Introduction
- 6.2.1. U.S. Ethylene Market, by Application, 2020-2034 (Volume Kilo Tons, USD billion)
6.3. Polyethylene
- 6.3.1. U.S. Ethylene Market, by Polyethylene, 2020-2034 (Volume Kilo Tons, USD billion)
6.4. Ethylene Oxide
- 6.4.1. U.S. Ethylene Market, by Ethylene Oxide, 2020-2034 (Volume Kilo Tons, USD billion)
6.5. Ethyl Benzene
- 6.5.1. U.S. Ethylene Market, by Ethyl Benzene, 2020-2034 (Volume Kilo Tons, USD billion)
6.6. Ethylene Dichloride
- 6.6.1. U.S. Ethylene Market, by Ethylene Dichloride, 2020-2034 (Volume Kilo Tons, USD billion)
6.7. Others
- 6.7.1. U.S. Ethylene Market, by Others, 2020-2034 (Volume Kilo Tons, USD billion)

7. U.S. Ethylene Market, by End Use

7.1. Key Findings
7.2. Introduction
- 7.2.1. U.S. Ethylene Market, by End Use, 2020-2034 (Volume Kilo Tons, USD billion)
7.3. Automotive
- 7.3.1. U.S. Ethylene Market, by Automotive, 2020-2034 (Volume Kilo Tons, USD billion)
7.4. Packaging
- 7.4.1. U.S. Ethylene Market, by Packaging, 2020-2034 (Volume Kilo Tons, USD billion)
7.5. Textiles
- 7.5.1. U.S. Ethylene Market, by Textiles, 2020-2034 (Volume Kilo Tons, USD billion)
7.6. Agrochemicals & Agriculture
- 7.6.1. U.S. Ethylene Market, by Agrochemicals & Agriculture, 2020-2034 (Volume Kilo Tons, USD billion)
7.7. Other
- 7.7.1. U.S. Ethylene Market, by Other, 2020-2034 (Volume Kilo Tons, USD billion)

8. Competitive Landscape

8.1. Expansion and Acquisition Analysis
- 8.1.1. Expansion
- 8.1.2. Acquisitions
8.2. Partnerships/Collaborations/Agreements/Exhibitions

9. Company Profiles

9.1. Borealis
- 9.1.1. Company Overview
- 9.1.2. Financial Performance
- 9.1.3. Product Benchmarking
- 9.1.4. Recent Development
9.2. Chevron Phillips Chemical
- 9.2.1. Company Overview
- 9.2.2. Financial Performance
- 9.2.3. Product Benchmarking
- 9.2.4. Recent Development
9.3. Dow Chemical
- 9.3.1. Company Overview
- 9.3.2. Financial Performance
- 9.3.3. Product Benchmarking
- 9.3.4. Recent Development
9.4. Equistar Chemicals
- 9.4.1. Company Overview
- 9.4.2. Financial Performance
- 9.4.3. Product Benchmarking
- 9.4.4. Recent Development
9.5. ExxonMobil
- 9.5.1. Company Overview
- 9.5.2. Financial Performance
- 9.5.3. Product Benchmarking
- 9.5.4. Recent Development
9.6. INEOS
- 9.6.1. Company Overview
- 9.6.2. Financial Performance
- 9.6.3. Product Benchmarking
- 9.6.4. Recent Development
9.7. LyondellBasell Industries
- 9.7.1. Company Overview
- 9.7.2. Financial Performance
- 9.7.3. Product Benchmarking
- 9.7.4. Recent Development
9.8. Mitsubishi Chemical
- 9.8.1. Company Overview
- 9.8.2. Financial Performance
- 9.8.3. Product Benchmarking
- 9.8.4. Recent Development
9.9. Royal Dutch Shell
- 9.9.1. Company Overview
- 9.9.2. Financial Performance
- 9.9.3. Product Benchmarking
- 9.9.4. Recent Development
9.10. SABIC
- 9.10.1. Company Overview
- 9.10.2. Financial Performance
- 9.10.3. Product Benchmarking
- 9.10.4. Recent Development
9.11. Mitsui Chemicals
- 9.11.1. Company Overview
- 9.11.2. Financial Performance
- 9.11.3. Product Benchmarking
- 9.11.4. Recent Development