PUBLISHER: Prescient & Strategic Intelligence | PRODUCT CODE: 1803344
PUBLISHER: Prescient & Strategic Intelligence | PRODUCT CODE: 1803344
The motor monitoring market is experiencing steady growth, with its size projected to increase from USD 2,512.9 million in 2024 to USD 4,497.9 million by 2032, advancing at a compound annual growth rate (CAGR) of 8% during the period from 2025 to 2032. The primary drivers of this growth include the rising demand for real-time monitoring of motor conditions, predictive maintenance, and the widespread integration of industrial IoT technologies. These technologies, coupled with wireless IoT sensors and cloud-based software, enable industry professionals to anticipate equipment failures, reduce downtime, and improve operational efficiency.
Electric motors play a crucial role across various industries, with approximately 45% of global power consumption attributed to electric motors and drives. With potential energy savings of 5-10% through improved maintenance, the market for motor monitoring solutions is gaining momentum. These technologies allow for automatic detection of abnormal conditions and precise data transmission, which helps in optimizing performance and minimizing costly breakdowns.
Key Insights
The hardware segment held the largest share of the market in 2024, accounting for 60%, and is expected to grow at the highest CAGR of approximately 8.1%. Vibration sensors, infrared sensors, and spectrum analyzers are key components for detecting issues in motors across various industries like manufacturing, oil & gas, power, and HVAC.
Online motor monitoring systems accounted for 70% of the market share in 2024 and will continue to grow at a higher rate. These systems continuously monitor motor conditions, detecting issues such as bearing wear, misalignment, and imbalance. This enables timely maintenance, reducing the risk of unexpected breakdowns and optimizing operations.
Predictive maintenance is one of the key growth drivers in the motor monitoring market. Technologies that use real-time data to monitor and predict potential failures are being adopted across industries, including manufacturing, oil & gas, and HVAC. Companies like OMRON Corporation and Saft are launching advanced motor condition monitoring devices and solutions for early fault detection and to prevent costly downtimes.
IoT and AI integration is a significant market trend. IoT sensors are being used to continuously collect real-time data, which is then sent wirelessly to a central system for analysis. AI algorithms can detect unusual patterns, such as abnormal vibrations, and predict failures in advance. This trend is exemplified by Schneider Electric SE's AI-based smart motor sensors, which help maintenance teams act proactively.
The oil & gas sector is expected to grow at the highest CAGR of approximately 8.5%. This is due to the critical nature of the equipment used in oil and gas production, where motor failure can lead to severe operational disruptions and environmental risks. The sector's early adoption of predictive maintenance technologies underscores its role as a leader in embracing advanced motor monitoring systems.
On-premises deployment dominated the market with a 75% share in 2024 due to its ability to provide complete control over data, ensuring enhanced security and privacy. However, cloud-based solutions are expected to grow at a higher CAGR of 7.9% as they provide greater flexibility, allowing users to access motor data remotely and make real-time decisions without extensive infrastructure investments.
The North America region held the largest market share of 45% in 2024, driven by its strong industrial base, particularly in manufacturing, automotive, oil & gas, and energy. The U.S. is a major adopter of industrial IoT technologies, enabling real-time motor condition monitoring and predictive maintenance solutions to reduce operational risks and enhance productivity.
Asia-Pacific (APAC) is expected to be the fastest-growing region, with a CAGR of 8.4%. Countries like China and India are seeing rapid industrial growth, increasing manufacturing activities, and a rising focus on energy efficiency. These factors are expected to drive the demand for motor monitoring solutions, particularly in sectors like manufacturing and power generation.
The automotive sector remained the largest end-user in 2024, with a focus on improving vehicle performance through advanced motor condition monitoring systems. Additionally, the growing adoption of electric vehicles (EVs) and hybrid vehicles is contributing to the demand for motor monitoring solutions to ensure optimal motor performance.
The market remains fragmented, with both large multinational corporations such as Siemens, Schneider Electric, Honeywell, and ABB and smaller regional players offering specialized solutions. The increasing demand for tailored solutions across various sectors such as manufacturing, oil & gas, and automotive ensures a competitive landscape where companies can target specific industries and applications.