PC Based Automation Market Size, Share, and Growth Analysis, By Component (Hardware, Software), By Application (Process Control, Motion Control), By End-User Industry, By Sales Channel, By Region - Industry Forecast 2025-2032

Global PC Based Automation Market size was valued at USD 33.2 billion in 2023 and is poised to grow from USD 34.89 billion in 2024 to USD 51.95 billion by 2032, growing at a CAGR of 5.1% during the forecast period (2025-2032).

Global PC-based automation integrates industrial control functions into personal computers, enhancing scalability, connectivity, and flexibility within manufacturing processes. The adoption of these systems has surged, driven by the demand for predictive maintenance, real-time monitoring, and reduced downtime as industries embrace advanced manufacturing practices. Key applications span robotics, process control, packaging, and material handling across sectors such as automotive, electronics, and food and beverages. The Asia-Pacific region is a frontrunner, bolstered by significant industrial growth in China, Japan, and South Korea, along with supportive policies for smart factory initiatives. North America exhibits strong demand from aerospace, pharmaceutical, and electronics sectors, while Europe prioritizes regulatory compliance and sustainability. Despite challenges like cybersecurity risks and high integration costs, ongoing innovations in IoT and AI are fostering collaborations among automation vendors and IT firms, positioning the market for sustained growth.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global PC Based Automation market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global PC Based Automation Market Segments Analysis

Global PC Based Automation Market is segmented by Component, Application, End-User Industry, Sales Channel and region. Based on Component, the market is segmented into Hardware, Software and Services. Based on Application, the market is segmented into Process Control, Motion Control, Data Acquisition & Monitoring and Robotics. Based on End-User Industry, the market is segmented into Automotive, Manufacturing, Oil & Gas, Power & Utilities, Food & Beverage and Pharmaceuticals. Based on Sales Channel, the market is segmented into Direct Sales (OEMs), System Integrators and Distributors. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Driver of the Global PC Based Automation Market

A significant driving force behind the global PC-based automation market is the relentless demand from manufacturers to enhance operational efficiency, reduce costs, and boost output. This type of automation offers producers robust and flexible software solutions that enable precise control over complex machinery and processes. As industries increasingly recognize the necessity for improved productivity, especially in sectors like automotive where the focus on electric vehicle production intensifies, the demand for PC-based automation systems continues to escalate. Consequently, this emphasis on operational enhancement is a key factor propelling the expansion of the PC-based automation market worldwide.

Restraints in the Global PC Based Automation Market

The integration of industrial control systems with IT networks and the internet introduces significant vulnerabilities to cyber threats, such as hacking and malware, which pose serious risks to production continuity and safety. This concern is particularly pressing for operators managing critical infrastructure, as breaches can lead to substantial operational disruptions and potential safety incidents. Consequently, the emphasis on cybersecurity within industrial control systems has become increasingly paramount for manufacturers. These persistent security challenges hinder the expansion of the global PC-based automation market, as they create an environment of caution and hesitation among stakeholders regarding the deployment of automated solutions.

Market Trends of the Global PC Based Automation Market

The Global PC-Based Automation market is experiencing a significant shift towards the integration of edge computing capabilities within industrial PCs, facilitating real-time data processing and analysis directly on the manufacturing floor. This trend enhances operational efficiency by minimizing latency and reducing the need for extensive data transfers to the cloud. Additionally, the adoption of AI-driven visual inspection systems on edge IPCs is gaining traction, further streamlining production processes and improving quality control. As manufacturers increasingly leverage these advanced technologies, the demand for robust PC-based automation solutions is expected to surge, driving growth and innovation in the sector.