Failure Analysis Global Market Report 2025

Failure analysis involves a systematic examination and investigation of components or processes aimed at identifying the root causes of failures or malfunctions. Its primary objective is to comprehend the reasons behind failures and to enact corrective measures to prevent similar occurrences in the future, thereby enhancing reliability, performance, and safety.

The primary tools utilized in failure analysis include the scanning electron microscope (SEM), focused ion beam (FIB) system, transmission electron microscope (TEM), and dual beam system. Among these, the scanning electron microscope (SEM) stands out as a potent instrument employed in scientific research and industrial settings for imaging and scrutinizing material surfaces at remarkably high resolutions. Various technologies integrated into these analyses include secondary ion mass spectrometry (SIMS), energy-dispersive X-ray spectroscopy (EDX), chemical mechanical planarization (CMP), and others. End-users of these analyses span industries such as automotive, oil and gas, defense, construction, manufacturing, and others.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The sharp rise in U.S. tariffs and the ensuing trade tensions in spring 2025 are taking a toll on the professional services sector, especially within legal, consulting, architectural, and engineering fields. Increased duties on imported technology, software, office hardware, and digital infrastructure have pushed up operational costs for firms that rely on global systems and resources. Cross-border consulting engagements are experiencing delays and higher expenses due to elevated travel costs and limited access to international data and tools. Moreover, industries heavily impacted by tariffs such as manufacturing, construction, and logistics are reducing their reliance on outsourced services, dampening demand for professional support. In response, service providers are reassessing pricing models, strengthening ties with domestic vendors, and accelerating the adoption of AI and automation to maintain profitability and client satisfaction in an increasingly volatile environment.

The failure analysis market research report is one of a series of new reports from The Business Research Company that provides failure analysis market statistics, including failure analysis industry global market size, regional shares, competitors with a failure analysis market share, detailed failure analysis market segments, market trends and opportunities, and any further data you may need to thrive in the failure analysis industry. This failure analysis market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The failure analysis market size has grown strongly in recent years. It will grow from $4.86 billion in 2024 to $5.33 billion in 2025 at a compound annual growth rate (CAGR) of 9.7%. The growth in the historic period can be attributed to the increasing complexity of products, stringent regulatory requirements, growing awareness of quality control, and rising demand for reliability engineering.

The failure analysis market size is expected to see strong growth in the next few years. It will grow to $7.5 billion in 2029 at a compound annual growth rate (CAGR) of 8.9%. The growth in the forecast period can be attributed to the expansion of emerging industries, the globalization of supply chains, and rising demand for predictive maintenance. Major trends in the forecast period include medical device failure analysis, industry-specific solutions, collaboration and knowledge sharing, and failure analysis in additive manufacturing.

The forecast of 8.9% growth over the next five years reflects a modest reduction of 0.4% from the previous estimate for this market. This reduction is primarily due to the impact of tariffs between the US and other countries. The imposition of tariffs may burden U.S. engineering firms by raising expenses for electron microscopy equipment and materials testing software sourced from Germany and Japan, leading to longer product failure investigations and higher quality control costs. The effect will also be felt more widely due to reciprocal tariffs and the negative effect on the global economy and trade due to increased trade tensions and restrictions.

The rise in automation adoption is expected to drive the expansion of the failure analysis market in the future. Automation, utilizing technology and machinery to execute tasks with minimal human intervention, optimizes processes, diminishes manual labor, and reduces human error, thereby enhancing efficiency and productivity across various sectors. Failure analysis plays a critical role in pinpointing the root causes of system failures, malfunctions, or breakdowns in automated processes. For instance, in May 2022, Rockwell Automation, Inc., a US-based industrial automation company, reported a significant 50% year-over-year growth in the adoption of smart factory technologies based on a survey of 321 manufacturers. Furthermore, 74% of these manufacturers are currently utilizing or planning to incorporate technologies into their manufacturing operations, with 83% intending to upgrade their modernization processes to smart factories. Hence, the increasing adoption of automation is propelling the growth of the failure analysis market.

Key players in the failure analysis market are integrating AI and ML technologies into analysis processes and solutions, such as AI-powered test failure analysis, to enhance efficiency, accuracy, and speed in identifying and diagnosing failures. AI-powered test failure analysis employs artificial intelligence to identify and classify errors in test case failures, analyzing test logs to provide a comprehensive overview of underlying failure causes, facilitating swift issue identification and resolution for developers. For example, in January 2023, LambdaTest, a US-based provider of an AI-powered unified enterprise test execution cloud platform, introduced an AI-powered test failure analysis feature within its smart test orchestration platform, HyperExecute. This innovative feature enables digital businesses to streamline troubleshooting and remediation processes for test case failures, saving time and boosting developer feedback velocity. It simplifies test execution, categorizes errors, and offers structured approaches to efficiently address test failures. HyperExecute incorporates intelligent functionalities such as auto-grouping, auto-retry, and fail-fast mechanisms to enhance testing productivity and accelerate time-to-market for digital businesses.

In July 2023, Spirit Electronics, a US-based electronics company, acquired Insight Analytical Labs, a US-based provider of electronics analysis and failure analysis services catering to the integrated circuit and semiconductor industry, for an undisclosed sum. This acquisition enables Spirit Electronics to expand its service portfolio with digital process automation (DPA) capabilities crucial for detecting production defects in high-reliability electronic components and bolstering aerospace and defense programs.

Major companies operating in the failure analysis market are Hitachi Ltd., Thermo Fisher Scientific Inc., Applied Materials Inc., KLA Corporation, Eurofins Scientific SE, Agilent Technologies, Ametek Inc., Keysight Technologies, Advantest Corporation, Shimadzu Corporation, Bruker Corporation, Carl Zeiss AG, Leica Microsystems GmbH, Renishaw plc, Veeco Instruments, A&D Company Ltd., Rigaku Corporation, Park Systems Corp., Oxford Instruments, Tescan Orsay Holding, JEOL Ltd.

North America was the largest region in the failure analysis market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the failure analysis market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

The countries covered in the failure analysis market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The failure analysis market consists of revenues earned by entities by providing services such as root cause analysis, chemical analysis, microscopic examination, non-destructive testing, and fracture analysis. The market value includes the value of related goods sold by the service provider or included within the service offering. The membership management software market also includes sales of analytical instruments, sample preparation equipment, and mechanical testing equipment. Values in this market are 'factory gate' values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Failure Analysis Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses on failure analysis market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

Reasons to Purchase

• Gain a truly global perspective with the most comprehensive report available on this market covering 15 geographies.
• Assess the impact of key macro factors such as geopolitical conflicts, trade policies and tariffs, post-pandemic supply chain realignment, inflation and interest rate fluctuations, and evolving regulatory landscapes.
• Create regional and country strategies on the basis of local data and analysis.
• Identify growth segments for investment.
• Outperform competitors using forecast data and the drivers and trends shaping the market.
• Understand customers based on the latest market shares.
• Benchmark performance against key competitors.
• Suitable for supporting your internal and external presentations with reliable high quality data and analysis
• Report will be updated with the latest data and delivered to you within 2-3 working days of order along with an Excel data sheet for easy data extraction and analysis.
• All data from the report will also be delivered in an excel dashboard format.

Where is the largest and fastest growing market for failure analysis ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The failure analysis market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

• The market characteristics section of the report defines and explains the market.
• The market size section gives the market size ($b) covering both the historic growth of the market, and forecasting its development.
• The forecasts are made after considering the major factors currently impacting the market. These include:

The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.

• Market segmentations break down the market into sub markets.
• The regional and country breakdowns section gives an analysis of the market in each geography and the size of the market by geography and compares their historic and forecast growth.
• The competitive landscape chapter gives a description of the competitive nature of the market, market shares, and a description of the leading companies. Key financial deals which have shaped the market in recent years are identified.
• The trends and strategies section analyses the shape of the market as it emerges from the crisis and suggests how companies can grow as the market recovers.

Scope

• Markets Covered:1) By Equipment: Scanning Electron Microscope (SEM); Focused Ion Beam (FIB) System; Transmission Electron Microscope (TEM); Dual Beam System
• 2) By Technology: Secondary ION Mass Spectrometry (SIMS); Energy Dispersive X-ray Spectroscopy (EDX); Chemical Mechanical Planarization (CMP); Other Technologies
• 3) By End-User Vertical: Automotive; Oil And Gas; Defense; Construction; Manufacturing; Other End-User Verticals
• Subsegments:
• 1) By Scanning Electron Microscope (SEM): Conventional SEM; Field Emission SEM (FESEM); Environmental SEM (ESEM); Desktop SEM
• 2) By Focused Ion Beam (FIB) System: FIB-SEM Systems; FIB For Circuit Editing; FIB For Milling; FIB For Imaging And Analysis
• 3) By Transmission Electron Microscope (TEM): Conventional TEM; Scanning TEM (STEM); High-Resolution TEM (HR-TEM); Analytical TEM (ATEM)
• 4) By Dual Beam System: Dual Beam FIB-SEM Systems; Dual Beam For Milling and Imaging; Dual Beam For Micro-machining And Analysis
• Companies Mentioned: Hitachi Ltd.; Thermo Fisher Scientific Inc.; Applied Materials Inc.; KLA Corporation; Eurofins Scientific SE; Agilent Technologies; Ametek Inc.; Keysight Technologies; Advantest Corporation; Shimadzu Corporation; Bruker Corporation; Carl Zeiss AG; Leica Microsystems GmbH; Renishaw plc; Veeco Instruments; A&D Company Ltd.; Rigaku Corporation; Park Systems Corp.; Oxford Instruments; Tescan Orsay Holding; JEOL Ltd.
• Countries: Australia; Brazil; China; France; Germany; India; Indonesia; Japan; Russia; South Korea; UK; USA; Canada; Italy; Spain.
• Regions: Asia-Pacific; Western Europe; Eastern Europe; North America; South America; Middle East; Africa
• Time Series: Five years historic and ten years forecast.
• Data: Ratios of market size and growth to related markets, GDP proportions, expenditure per capita,
• Data Segmentations: country and regional historic and forecast data, market share of competitors, market segments.
• Sourcing and Referencing: Data and analysis throughout the report is sourced using end notes.
• Delivery Format: PDF, Word and Excel Data Dashboard.