PUBLISHER: The Business Research Company | PRODUCT CODE: 1877521
PUBLISHER: The Business Research Company | PRODUCT CODE: 1877521
Asphalt plant control systems are integrated automation and monitoring solutions designed to manage and regulate various processes involved in asphalt production. They control operations such as material proportioning, temperature management, mixing cycles, and storage handling to ensure accurate, efficient, and high-quality asphalt mix production.
The key component types of asphalt plant control systems include hardware, software, and services. Hardware refers to the physical elements of asphalt plant control systems, including sensors, controllers, and monitoring devices. These systems are categorized into batch plant control systems, drum plant control systems, continuous plant control systems, and others, with capacities ranging from below 100 tons per hour (TPH) to 100-200 tons per hour (TPH) and above 200 tons per hour (TPH). They are used in applications such as road construction, highway development, airport runways, parking lots, and others, and serve end users such as construction companies, government agencies, contractors, and others.
Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.
The swift increase in U.S. tariffs and the ensuing trade tensions in spring 2025 are significantly affecting the machinery sector by increasing costs for steel, hydraulic systems, and precision bearings critical components often imported from tariff-affected regions. Manufacturers of construction, agricultural, and industrial machinery now face squeezed margins, as many long-term contracts prevent immediate price adjustments. The uncertainty has also delayed investment in automation and smart machinery technologies, slowing productivity gains. To adapt, firms are accelerating local supplier development, redesigning products to use alternative materials, and leveraging predictive maintenance to extend equipment lifespans amid higher replacement costs.
The asphalt plant control systems market research report is one of a series of new reports from The Business Research Company that provides asphalt plant control systems market statistics, including asphalt plant control systems industry global market size, regional shares, competitors with an asphalt plant control systems market share, detailed asphalt plant control systems market segments, market trends and opportunities, and any further data you may need to thrive in the asphalt plant control systems industry. This asphalt plant control systems market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.
The asphalt plant control systems market size has grown strongly in recent years. It will grow from $1.22 billion in 2024 to $1.33 billion in 2025 at a compound annual growth rate (CAGR) of 8.6%. The growth in the historic period can be attributed to the increasing road construction activities, rising demand for high-quality asphalt mixtures, growing government investments in transportation infrastructure, surge in urbanization and industrial development, expansion of highway maintenance and repair projects, and increasing adoption of automation in asphalt production processes.
The asphalt plant control systems market size is expected to see strong growth in the next few years. It will grow to $1.82 billion in 2029 at a compound annual growth rate (CAGR) of 8.2%. The growth in the forecast period can be attributed to increasing infrastructure modernization initiatives, rising focus on sustainable and energy-efficient production, growing demand for precision and consistency in asphalt mixing, surge in smart city and roadway development projects, and increasing emphasis on reducing production downtime and waste. Key trends in the forecast period include technological advancements in integrated plant automation and control platforms, innovations in predictive maintenance and remote monitoring capabilities, advancements in data analytics for optimizing plant performance, developments in user-friendly interfaces and centralized control dashboards, and innovations in real-time quality monitoring and reporting solutions.
The increasing infrastructure development is expected to drive the growth of the asphalt plant control systems market going forward. Infrastructure development refers to the planning, construction, and maintenance of essential physical systems and facilities that support economic growth and societal functioning. Growing infrastructure development boosts economic growth by improving connectivity, reducing costs, and attracting investments. Asphalt plant control systems support infrastructure development by ensuring efficient, precise, and consistent asphalt production for durable and high-quality roads and structures. For instance, in July 2023, according to the Australian Bureau of Statistics, an Australian-based government administration, in the March quarter of 2023, the number of dwellings under construction increased to 240,813 from 240,065 in 2022. Additionally, new houses totaled 103,778 in 2023, up from 101,240 in the previous year. Therefore, increasing infrastructure development is driving the growth of the asphalt plant control systems market.
Key companies operating in the asphalt plant control systems market are focusing on developing technological advancements such as plant automation systems to enhance production efficiency, ensure precise mix quality, reduce operational downtime, and improve overall plant safety. A plant automation system refers to an integrated technology solution that automates and monitors the operations of an asphalt plant, controlling processes such as material feeding, mixing, temperature regulation, and quality management to optimize efficiency, consistency, and safety. For instance, in February 2025, Reliable Asphalt Products Inc., a US-based asphalt production company, launched the Blend Pro 2.0 plant controls system at the World of Asphalt 2025, offering a key upgrade in asphalt plant automation and process control capabilities. It delivers precise, automated management of all asphalt plant processes, improving mix consistency, efficiency, and safety for operators. The system's closed-loop architecture prevents equipment failures through advanced diagnostics, while a user-friendly interface streamlines mix design updates and reporting tasks. This purpose-built solution enables producers to boost output, minimize downtime, and achieve reliable, high-quality asphalt production.
In July 2024, FAYAT Group, a France-based provider of road-building and construction equipment, acquired Asphalt Drum Mixers LLC for an undisclosed amount. With this acquisition, FAYAT aims to strengthen its presence in the North American market and integrate Asphalt Drum Mixers' asphalt-plant manufacturing capabilities into its existing road-equipment portfolio. Asphalt Drum Mixers LLC is a US-based manufacturing company that provides asphalt plant control systems.
Major players in the asphalt plant control systems market are Sany Group Co. Ltd., Wirtgen Group, Astec Industries Inc., Ammann Group Holding AG, Nikko Co. Ltd., Command Alkon Incorporated, Gencor Industries Inc., CMI Roadbuilding Inc., Speedcrafts Limited, Intrame S.A., Atlas Technologies Pvt. Ltd., Capious Roadtech Pvt. Ltd., Stansteel Asphalt Plant Products, Fayat SAS, Aesco Madsen Asphalt Plant Products Inc., ALmix - Asphalt Equipment Company Inc., Systems Equipment Corporation, Bernardi Impianti International S.r.l., Fujian South Highway Machinery Co. Ltd. (NFLG), Vibrant Construction Equipments Pvt Ltd.
Asia-Pacific was the largest region in the asphalt plant control systems market in 2024. The regions covered in asphalt plant control systems report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East and Africa.
The countries covered in the asphalt plant control systems market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.
The asphalt plant control systems market consists of revenues earned by entities by providing services such as data logging and reporting, remote access and diagnostics, and predictive maintenance alerts. The market value includes the value of related goods sold by the service provider or included within the service offering. The asphalt plant control systems market also includes sales of weighing and batching controllers, feeder control modules, and temperature and moisture sensors. Values in this market are 'factory gate' values; that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.
The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).
The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.
Asphalt Plant Control Systems Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.
This report focuses on asphalt plant control systems market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.
Where is the largest and fastest growing market for asphalt plant control systems ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The asphalt plant control systems market global report from the Business Research Company answers all these questions and many more.
The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.
The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.