Cast Aluminum Automotive Parts Global Market Report 2026

Cast aluminum automotive parts are vehicle components produced by pouring molten aluminum into molds and allowing it to solidify into precise shapes. These parts are lightweight, corrosion-resistant, and offer a high strength-to-weight ratio, making them suitable for structural and engine applications. They contribute to reducing vehicle weight, enhancing fuel efficiency, and maintaining durability under mechanical and thermal stress.

The key types of cast aluminum automotive parts include engine blocks and cylinder heads, transmission cases, suspension components, body panels, and others. Engine blocks and cylinder heads are critical engine components, with the block housing the cylinders and the head managing airflow, fuel, and sealing. These parts are used across various vehicle types, including passenger cars, light commercial vehicles, and heavy commercial vehicles. Their applications cover powertrain, vehicle structures, chassis and suspension, e-mobility components, and more, serving end users such as original equipment manufacturers (OEMs) and the aftermarket sector.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

Tariffs are affecting the cast aluminum automotive parts market by increasing costs of imported aluminum ingots, alloying materials, casting molds, and specialized machining equipment. Automotive OEMs and suppliers in North America and Europe are particularly impacted due to dependence on imported raw aluminum and semi-finished components, while Asia-Pacific exporters face pricing pressures in international markets. These tariffs are raising production costs and influencing sourcing strategies across OEM and aftermarket segments. However, they are also supporting domestic aluminum smelting, regional casting operations, and innovation in recycled aluminum usage to reduce long-term import dependency.

The cast aluminum automotive parts market research report is one of a series of new reports from The Business Research Company that provides cast aluminum automotive parts market statistics, including cast aluminum automotive parts industry global market size, regional shares, competitors with a cast aluminum automotive parts market share, detailed cast aluminum automotive parts market segments, market trends and opportunities, and any further data you may need to thrive in the cast aluminum automotive parts industry. This cast aluminum automotive parts market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The cast aluminum automotive parts market size has grown strongly in recent years. It will grow from $31.27 billion in 2025 to $33.41 billion in 2026 at a compound annual growth rate (CAGR) of 6.8%. The growth in the historic period can be attributed to vehicle lightweighting initiatives, expansion of aluminum casting facilities, growth in passenger vehicle production, increasing use of aluminum in powertrain components, advancements in casting technologies.

The cast aluminum automotive parts market size is expected to see strong growth in the next few years. It will grow to $44.06 billion in 2030 at a compound annual growth rate (CAGR) of 7.2%. The growth in the forecast period can be attributed to rising electric vehicle penetration, increasing demand for high-strength lightweight materials, expansion of structural aluminum applications, growing investments in advanced casting processes, increasing focus on vehicle efficiency standards. Major trends in the forecast period include increasing use of lightweight aluminum components, rising adoption of high-pressure die casting, growing demand for structural aluminum parts, expansion of aluminum use in ev platforms, improved casting precision and quality.

The surge in electric and hybrid vehicle adoption is expected to enhance the growth of the cast aluminum automotive parts market in the coming years. A surge in electric and hybrid vehicle adoption refers to the rapid increase in the use of electric and hybrid vehicles over traditional vehicles, driven by environmental concerns, technological advancements, and supportive government policies. This trend reflects a global shift toward cleaner and more sustainable transportation solutions. The surge in electric and hybrid vehicle adoption is supported by stricter emissions regulations, as they encourage a transition toward cleaner transportation to reduce environmental pollution and meet government mandated standards. Cast aluminum automotive parts contribute to this shift by reducing overall vehicle weight, which improves energy efficiency, extends battery range, and enhances performance. For example, in February 2025, the Climate Change Committee, a UK based government organization, predicted that by 2040, electric vehicles will dominate UK roads, with 80 percent of cars and 74 percent of vans being electric, while the market share of new electric cars is expected to rise from 16 percent in 2023 to 55 percent by 2027, and electric vans from 6 percent to 34 percent, ultimately reaching approximately 95 percent of new vehicle sales by 2030 and 100 percent by 2035, indicating faster adoption in cars than vans. Therefore, the surge in electric and hybrid vehicle adoption is enhancing the growth of the cast aluminum automotive parts market.

Key companies operating in the cast aluminum automotive parts market are concentrating on developing advanced manufacturing processes, such as closed loop recycling systems, to enhance sustainability, improve resource efficiency, and minimize environmental impact and material waste. Closed loop recycling systems refer to a sustainable production method in which aluminum scrap generated during the die casting process is collected, remelted, and reused directly to create new high quality components. For example, in August 2025, Honda Motor Co. Ltd., a Japan based automotive manufacturer, introduced closed loop die casting technology for aluminum recycling at the Automotive Engineering Exposition to promote sustainable manufacturing. This technology enables die cast aluminum scrap to be recycled by precisely removing impurities and controlling the alloy composition during melting, eliminating the need for high purity aluminum dilution. The process supports the production of large, high quality structural automotive parts for electric vehicles, reducing costs and CO2 emissions while advancing sustainability goals.

In September 2025, Nemak, S.A.B. de C.V., a Mexico-based manufacturing company, acquired GF Casting Solutions AG for an undisclosed amount. With this acquisition, Nemak aims to broaden and diversify its customer base, enhance its technological expertise in aluminum and magnesium structural components, strengthen its position in high-pressure die casting, and accelerate its transition toward sustainable mobility while expanding its global presence. GF Casting Solutions AG is a Switzerland-based manufacturing company that produces cast aluminum automotive parts.

Major companies operating in the cast aluminum automotive parts market are Nemak,S.A.B. de C.V., Ryobi Limited, GF Casting Solutions, Linamar Corporation, Aisin Corporation, CIE Automotive, Martinrea International Inc., Endurance Technologies Ltd., Rockman Industries, Aludyne Inc. (Shiloh Industries), KSM Castings Group GmbH, Form Technologies, Bocar Group, Consolidated Metco Inc., Sandhar Technologies, Sundaram Clayton Ltd, Able Die Casting, Modern Aluminum Castings Co., American Aluminum Casting Co., Buvo Castings, Teksid / Teksid SPA, Wisconsin Aluminum Foundry Co., Stahl Specialty Company, Alcast Technologies, A&B Die Casting (A&B Aluminium), Gibbs Die Casting (GIBBS)

North America was the largest region in the cast aluminum automotive parts market in 2025. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the cast aluminum automotive parts market report are Asia-Pacific, South East Asia, Western Europe, Eastern Europe, North America, South America, Middle East, Africa

The countries covered in the cast aluminum automotive parts market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Taiwan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The cast aluminum automotive parts market consists of sales of chassis components, brake system parts, cylinder heads, wheels, and other structural and functional vehicle parts. Values in this market are 'factory gate' values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Cast Aluminum Automotive Parts Market Global Report 2026 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses cast aluminum automotive parts market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

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Where is the largest and fastest growing market for cast aluminum automotive parts ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The cast aluminum automotive parts market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, total addressable market (TAM), market attractiveness score (MAS), competitive landscape, market shares, company scoring matrix, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

• The market characteristics section of the report defines and explains the market. This section also examines key products and services offered in the market, evaluates brand-level differentiation, compares product features, and highlights major innovation and product development trends.
• The supply chain analysis section provides an overview of the entire value chain, including key raw materials, resources, and supplier analysis. It also provides a list competitor at each level of the supply chain.
• The updated trends and strategies section analyses the shape of the market as it evolves and highlights emerging technology trends such as digital transformation, automation, sustainability initiatives, and AI-driven innovation. It suggests how companies can leverage these advancements to strengthen their market position and achieve competitive differentiation.
• The regulatory and investment landscape section provides an overview of the key regulatory frameworks, regularity bodies, associations, and government policies influencing the market. It also examines major investment flows, incentives, and funding trends shaping industry growth and innovation.
• The market size section gives the market size ($b) covering both the historic growth of the market, and forecasting its development.
• The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.
• The total addressable market (TAM) analysis section defines and estimates the market potential compares it with the current market size, and provides strategic insights and growth opportunities based on this evaluation.
• The market attractiveness scoring section evaluates the market based on a quantitative scoring framework that considers growth potential, competitive dynamics, strategic fit, and risk profile. It also provides interpretive insights and strategic implications for decision-makers.
• Market segmentations break down the market into sub markets.
• The regional and country breakdowns section gives an analysis of the market in each geography and the size of the market by geography and compares their historic and forecast growth.
• Expanded geographical coverage includes Taiwan and Southeast Asia, reflecting recent supply chain realignments and manufacturing shifts in the region. This section analyzes how these markets are becoming increasingly important hubs in the global value chain.
• The competitive landscape chapter gives a description of the competitive nature of the market, market shares, and a description of the leading companies. Key financial deals which have shaped the market in recent years are identified.
• The company scoring matrix section evaluates and ranks leading companies based on a multi-parameter framework that includes market share or revenues, product innovation, and brand recognition.

Scope

• Markets Covered:1) By Type: Engine Blocks And Cylinder Heads; Transmission Cases; Suspension Components; Other Types
• 2) By Vehicle Type: Passenger Cars; Light Commercial Vehicles; Heavy Commercial Vehicles
• 3) By Application: Powertrain; Vehicle Structures; Chassis And Suspension; E-Mobility Components; Other Applications
• 4) By End Application: Original Equipment Manufacturer (OEM); Aftermarket
• Subsegments:
• 1) By Engine Blocks And Cylinder Heads: V-Type Engine Blocks; Inline Engine Blocks; Flat Engine Blocks; Aluminum Cylinder Heads
• 2) By Transmission Cases: Manual Transmission Cases; Automatic Transmission Cases; Dual-Clutch Transmission Cases; Continuously Variable Transmission Cases
• 3) By Suspension Components: Control Arms; Steering Knuckles; Suspension Links; Strut Mounts.
• 4) By Other Types: Brake Components; Heat Shields; Fuel System Components; Miscellaneous Cast Aluminum Parts
• Companies Mentioned: Nemak,S.A.B. de C.V.; Ryobi Limited; GF Casting Solutions; Linamar Corporation; Aisin Corporation; CIE Automotive; Martinrea International Inc.; Endurance Technologies Ltd.; Rockman Industries; Aludyne Inc. (Shiloh Industries); KSM Castings Group GmbH; Form Technologies; Bocar Group; Consolidated Metco Inc.; Sandhar Technologies; Sundaram Clayton Ltd; Able Die Casting; Modern Aluminum Castings Co.; American Aluminum Casting Co.; Buvo Castings; Teksid / Teksid SPA; Wisconsin Aluminum Foundry Co.; Stahl Specialty Company; Alcast Technologies; A&B Die Casting (A&B Aluminium); Gibbs Die Casting (GIBBS)
• Countries: Australia; Brazil; China; France; Germany; India; Indonesia; Japan; Taiwan; Russia; South Korea; UK; USA; Canada; Italy; Spain.
• Regions: Asia-Pacific; South East Asia; Western Europe; Eastern Europe; North America; South America; Middle East; Africa
• Time Series: Five years historic and ten years forecast.
• Data: Ratios of market size and growth to related markets, GDP proportions, expenditure per capita,
• Data Segmentations: country and regional historic and forecast data, market share of competitors, market segments.
• Sourcing and Referencing: Data and analysis throughout the report is sourced using end notes.
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