Boiler Control Solutions Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented, By Boiler Type, By Component, By End-Users, By Region, By Competition, 2020-2030F

Description

The Global Boiler Control Solutions Market was valued at USD 2.34 billion in 2024 and is expected to reach USD 3.61 billion by 2030, expanding at a CAGR of 7.35%. This market comprises a wide array of technologies and systems designed to regulate, monitor, and optimize boiler performance across industrial, commercial, and residential sectors. Boiler control solutions incorporate advanced automation tools such as programmable logic controllers (PLCs), distributed control systems (DCS), supervisory control and data acquisition (SCADA), and integrated sensors to ensure efficient combustion, safety compliance, and minimal environmental impact. These systems enable precise regulation of key parameters like steam pressure, combustion rate, temperature, and fuel input. The market's growth is driven by the increasing emphasis on energy efficiency, environmental standards, and the rising adoption of smart technologies. Industries are increasingly integrating digital solutions that facilitate real-time monitoring, predictive maintenance, and centralized data analytics to enhance plant operations, ensure regulatory compliance, and reduce operational costs.

Market Overview
Forecast Period	2026-2030
Market Size 2024	USD 2.34 Billion
Market Size 2030	USD 3.61 Billion
CAGR 2025-2030	7.35%
Fastest Growing Segment	Water Tube Boiler
Largest Market	North America

Key Market Drivers

Increasing Demand for Energy Efficiency and Operational Optimization

A global emphasis on improving energy efficiency and reducing operational expenditures is significantly boosting the demand for boiler control solutions. In energy-intensive sectors such as manufacturing, chemical processing, and power generation, boilers play a central role. As energy prices climb and environmental regulations tighten, organizations are compelled to optimize boiler functionality and reduce fuel use. Modern control systems with automation, precision regulation, and real-time monitoring help meet these targets by managing critical functions such as steam demand, fuel-air ratios, and thermal performance. These technologies also support predictive maintenance, which minimizes downtime and prolongs equipment lifespan. The incorporation of IoT and remote interfaces facilitates centralized monitoring and data analysis, leading to better-informed decisions and enhanced plant efficiency. Regulatory frameworks, such as the EU's Ecodesign Directive and U.S. energy efficiency programs, are accelerating this trend. With sustainability and cost-effectiveness becoming strategic imperatives, industries are rapidly adopting intelligent boiler control systems to meet these evolving needs.

Key Market Challenges

High Initial Capital Investment and Integration Complexity

The substantial upfront investment and integration challenges associated with advanced boiler control systems present notable barriers to market growth. Despite offering significant long-term benefits, the cost of acquiring and installing these systems can be prohibitively high, especially for small to mid-sized enterprises. Many existing boiler systems in older facilities lack compatibility with modern digital platforms, necessitating extensive retrofitting or complete replacement, which further drives up costs and may cause operational delays. Additionally, integrating these systems with broader facility infrastructures such as building management systems (BMS) or industrial IoT platforms often requires specialized expertise that many organizations do not possess internally. This increases reliance on external support for implementation, training, and maintenance. Regional variation in compliance standards and a lack of uniform incentives or subsidies further complicate deployment, particularly in developing regions where financial and infrastructure limitations are more acute. These factors continue to hinder broader adoption, slowing growth in price-sensitive and emerging markets.

Key Market Trends

Growing Adoption of Industrial Automation and Smart Boiler Technologies

The increasing use of automation and smart technology in boiler systems is shaping the future of the Boiler Control Solutions Market. Industries are upgrading their boiler infrastructure with intelligent controls that integrate IoT connectivity, PLCs, and advanced human-machine interfaces (HMIs) to improve performance, safety, and energy efficiency. These smart systems support real-time diagnostics, predictive maintenance, and remote operation, helping reduce downtime and operational costs. As businesses seek to lower their carbon footprint and comply with evolving sustainability goals, the deployment of sophisticated control platforms is gaining momentum. These platforms seamlessly integrate with SCADA and BMS systems to provide holistic management capabilities. Manufacturers are enhancing their offerings with cloud-based features, AI-driven analytics, and performance optimization tools, while the declining cost of smart sensors is making such technologies accessible to a wider range of users. This trend is also opening new revenue opportunities through software services and remote monitoring contracts, making automation a key differentiator in the market.

Key Market Players

Siemens AG
ABB Limited
Cleaver-Brooks Company, Inc.
Schneider Electric SE
Yokogawa Electric Corporation
Emerson Electric Co.
BURNHAM COMMERCIAL BOILERS
HBX Control Systems
Spirax Sarco Limited
Honeywell International Inc.

Report Scope:

In this report, the Global Boiler Control Solutions Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Boiler Control Solutions Market, By Boiler Type:

Water Tube Boiler
Fire Tube Boiler
Others

Boiler Control Solutions Market, By Component:

Hardware
Software

Boiler Control Solutions Market, By End-Users:

Industrial
Commercial

Boiler Control Solutions Market, By Region:

North America
- United States
- Canada
- Mexico
Europe
- France
- United Kingdom
- Italy
- Germany
- Spain
Asia-Pacific
- China
- India
- Japan
- Australia
- South Korea
South America
- Brazil
- Argentina
- Colombia
Middle East & Africa
- South Africa
- Saudi Arabia
- UAE
- Kuwait
- Turkey

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Boiler Control Solutions Market.

Available Customizations:

Global Boiler Control Solutions Market report with the given Market data, Tech Sci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

1. Product Overview

1.1. Market Definition
1.2. Scope of the Market
- 1.2.1. Markets Covered
- 1.2.2. Years Considered for Study
1.3. Key Market Segmentations

2. Research Methodology

2.1. Objective of the Study
2.2. Baseline Methodology
2.3. Formulation of the Scope
2.4. Assumptions and Limitations
2.5. Sources of Research
- 2.5.1. Secondary Research
- 2.5.2. Primary Research
2.6. Approach for the Market Study
- 2.6.1. The Bottom-Up Approach
- 2.6.2. The Top-Down Approach
2.7. Methodology Followed for Calculation of Market Size & Market Shares
2.8. Forecasting Methodology
- 2.8.1. Data Triangulation & Validation

3. Executive Summary

3.1. Overview of the Market
3.2. Overview of Key Market Segmentations
3.3. Overview of Key Market Players
3.4. Overview of Key Regions/Countries
3.5. Overview of Market Drivers, Challenges, and Trends

4. Voice of Customer

5. Global Boiler Control Solutions Market Outlook

5.1. Market Size & Forecast
- 5.1.1. By Value
5.2. Market Share & Forecast
- 5.2.1. By Boiler Type (Water Tube Boiler, Fire Tube Boiler, and Others)
- 5.2.2. By Component (Hardware, and Software)
- 5.2.3. By End-Users (Industrial and Commercial)
- 5.2.4. By Region
5.3. By Company (2024)
5.4. Market Map

6. North America Boiler Control Solutions Market Outlook

6.1. Market Size & Forecast
- 6.1.1. By Value
6.2. Market Share & Forecast
- 6.2.1. By Boiler Type
- 6.2.2. By Component
- 6.2.3. By End-Users
- 6.2.4. By Country
6.3. North America: Country Analysis
- 6.3.1. United States Boiler Control Solutions Market Outlook
  - 6.3.1.1. Market Size & Forecast
    - 6.3.1.1.1. By Value
  - 6.3.1.2. Market Share & Forecast
    - 6.3.1.2.1. By Boiler Type
    - 6.3.1.2.2. By Component
    - 6.3.1.2.3. By End-Users
- 6.3.2. Canada Boiler Control Solutions Market Outlook
  - 6.3.2.1. Market Size & Forecast
    - 6.3.2.1.1. By Value
  - 6.3.2.2. Market Share & Forecast
    - 6.3.2.2.1. By Boiler Type
    - 6.3.2.2.2. By Component
    - 6.3.2.2.3. By End-Users
- 6.3.3. Mexico Boiler Control Solutions Market Outlook
  - 6.3.3.1. Market Size & Forecast
    - 6.3.3.1.1. By Value
  - 6.3.3.2. Market Share & Forecast
    - 6.3.3.2.1. By Boiler Type
    - 6.3.3.2.2. By Component
    - 6.3.3.2.3. By End-Users

7. Europe Boiler Control Solutions Market Outlook

7.1. Market Size & Forecast
- 7.1.1. By Value
7.2. Market Share & Forecast
- 7.2.1. By Boiler Type
- 7.2.2. By Component
- 7.2.3. By End-Users
- 7.2.4. By Country
7.3. Europe: Country Analysis
- 7.3.1. Germany Boiler Control Solutions Market Outlook
  - 7.3.1.1. Market Size & Forecast
    - 7.3.1.1.1. By Value
  - 7.3.1.2. Market Share & Forecast
    - 7.3.1.2.1. By Boiler Type
    - 7.3.1.2.2. By Component
    - 7.3.1.2.3. By End-Users
- 7.3.2. United Kingdom Boiler Control Solutions Market Outlook
  - 7.3.2.1. Market Size & Forecast
    - 7.3.2.1.1. By Value
  - 7.3.2.2. Market Share & Forecast
    - 7.3.2.2.1. By Boiler Type
    - 7.3.2.2.2. By Component
    - 7.3.2.2.3. By End-Users
- 7.3.3. Italy Boiler Control Solutions Market Outlook
  - 7.3.3.1. Market Size & Forecast
    - 7.3.3.1.1. By Value
  - 7.3.3.2. Market Share & Forecast
    - 7.3.3.2.1. By Boiler Type
    - 7.3.3.2.2. By Component
    - 7.3.3.2.3. By End-Users
- 7.3.4. France Boiler Control Solutions Market Outlook
  - 7.3.4.1. Market Size & Forecast
    - 7.3.4.1.1. By Value
  - 7.3.4.2. Market Share & Forecast
    - 7.3.4.2.1. By Boiler Type
    - 7.3.4.2.2. By Component
    - 7.3.4.2.3. By End-Users
- 7.3.5. Spain Boiler Control Solutions Market Outlook
  - 7.3.5.1. Market Size & Forecast
    - 7.3.5.1.1. By Value
  - 7.3.5.2. Market Share & Forecast
    - 7.3.5.2.1. By Boiler Type
    - 7.3.5.2.2. By Component
    - 7.3.5.2.3. By End-Users

8. Asia-Pacific Boiler Control Solutions Market Outlook

8.1. Market Size & Forecast
- 8.1.1. By Value
8.2. Market Share & Forecast
- 8.2.1. By Boiler Type
- 8.2.2. By Component
- 8.2.3. By End-Users
- 8.2.4. By Country
8.3. Asia-Pacific: Country Analysis
- 8.3.1. China Boiler Control Solutions Market Outlook
  - 8.3.1.1. Market Size & Forecast
    - 8.3.1.1.1. By Value
  - 8.3.1.2. Market Share & Forecast
    - 8.3.1.2.1. By Boiler Type
    - 8.3.1.2.2. By Component
    - 8.3.1.2.3. By End-Users
- 8.3.2. India Boiler Control Solutions Market Outlook
  - 8.3.2.1. Market Size & Forecast
    - 8.3.2.1.1. By Value
  - 8.3.2.2. Market Share & Forecast
    - 8.3.2.2.1. By Boiler Type
    - 8.3.2.2.2. By Component
    - 8.3.2.2.3. By End-Users
- 8.3.3. Japan Boiler Control Solutions Market Outlook
  - 8.3.3.1. Market Size & Forecast
    - 8.3.3.1.1. By Value
  - 8.3.3.2. Market Share & Forecast
    - 8.3.3.2.1. By Boiler Type
    - 8.3.3.2.2. By Component
    - 8.3.3.2.3. By End-Users
- 8.3.4. South Korea Boiler Control Solutions Market Outlook
  - 8.3.4.1. Market Size & Forecast
    - 8.3.4.1.1. By Value
  - 8.3.4.2. Market Share & Forecast
    - 8.3.4.2.1. By Boiler Type
    - 8.3.4.2.2. By Component
    - 8.3.4.2.3. By End-Users
- 8.3.5. Australia Boiler Control Solutions Market Outlook
  - 8.3.5.1. Market Size & Forecast
    - 8.3.5.1.1. By Value
  - 8.3.5.2. Market Share & Forecast
    - 8.3.5.2.1. By Boiler Type
    - 8.3.5.2.2. By Component
    - 8.3.5.2.3. By End-Users

9. South America Boiler Control Solutions Market Outlook

9.1. Market Size & Forecast
- 9.1.1. By Value
9.2. Market Share & Forecast
- 9.2.1. By Boiler Type
- 9.2.2. By Component
- 9.2.3. By End-Users
- 9.2.4. By Country
9.3. South America: Country Analysis
- 9.3.1. Brazil Boiler Control Solutions Market Outlook
  - 9.3.1.1. Market Size & Forecast
    - 9.3.1.1.1. By Value
  - 9.3.1.2. Market Share & Forecast
    - 9.3.1.2.1. By Boiler Type
    - 9.3.1.2.2. By Component
    - 9.3.1.2.3. By End-Users
- 9.3.2. Argentina Boiler Control Solutions Market Outlook
  - 9.3.2.1. Market Size & Forecast
    - 9.3.2.1.1. By Value
  - 9.3.2.2. Market Share & Forecast
    - 9.3.2.2.1. By Boiler Type
    - 9.3.2.2.2. By Component
    - 9.3.2.2.3. By End-Users
- 9.3.3. Colombia Boiler Control Solutions Market Outlook
  - 9.3.3.1. Market Size & Forecast
    - 9.3.3.1.1. By Value
  - 9.3.3.2. Market Share & Forecast
    - 9.3.3.2.1. By Boiler Type
    - 9.3.3.2.2. By Component
    - 9.3.3.2.3. By End-Users

10. Middle East and Africa Boiler Control Solutions Market Outlook

10.1. Market Size & Forecast
- 10.1.1. By Value
10.2. Market Share & Forecast
- 10.2.1. By Boiler Type
- 10.2.2. By Component
- 10.2.3. By End-Users
- 10.2.4. By Country
10.3. Middle East and Africa: Country Analysis
- 10.3.1. South Africa Boiler Control Solutions Market Outlook
  - 10.3.1.1. Market Size & Forecast
    - 10.3.1.1.1. By Value
  - 10.3.1.2. Market Share & Forecast
    - 10.3.1.2.1. By Boiler Type
    - 10.3.1.2.2. By Component
    - 10.3.1.2.3. By End-Users
- 10.3.2. Saudi Arabia Boiler Control Solutions Market Outlook
  - 10.3.2.1. Market Size & Forecast
    - 10.3.2.1.1. By Value
  - 10.3.2.2. Market Share & Forecast
    - 10.3.2.2.1. By Boiler Type
    - 10.3.2.2.2. By Component
    - 10.3.2.2.3. By End-Users
- 10.3.3. UAE Boiler Control Solutions Market Outlook
  - 10.3.3.1. Market Size & Forecast
    - 10.3.3.1.1. By Value
  - 10.3.3.2. Market Share & Forecast
    - 10.3.3.2.1. By Boiler Type
    - 10.3.3.2.2. By Component
    - 10.3.3.2.3. By End-Users
- 10.3.4. Kuwait Boiler Control Solutions Market Outlook
  - 10.3.4.1. Market Size & Forecast
    - 10.3.4.1.1. By Value
  - 10.3.4.2. Market Share & Forecast
    - 10.3.4.2.1. By Boiler Type
    - 10.3.4.2.2. By Component
    - 10.3.4.2.3. By End-Users
- 10.3.5. Turkey Boiler Control Solutions Market Outlook
  - 10.3.5.1. Market Size & Forecast
    - 10.3.5.1.1. By Value
  - 10.3.5.2. Market Share & Forecast
    - 10.3.5.2.1. By Boiler Type
    - 10.3.5.2.2. By Component
    - 10.3.5.2.3. By End-Users

11. Market Dynamics

11.1. Drivers
11.2. Challenges

12. Market Trends & Developments

12.1. Merger & Acquisition (If Any)
12.2. Product Launches (If Any)
12.3. Recent Developments

13. Company Profiles

13.1. Siemens AG
- 13.1.1. Business Overview
- 13.1.2. Key Revenue and Financials
- 13.1.3. Recent Developments
- 13.1.4. Key Personnel/Key Contact Person
- 13.1.5. Key Product/Services Offered
13.2. ABB Limited
13.3. Cleaver-Brooks Company, Inc.
13.4. Schneider Electric SE
13.5. Yokogawa Electric Corporation
13.6. Emerson Electric Co.
13.7. BURNHAM COMMERCIAL BOILERS
13.8. HBX Control Systems
13.9. Spirax Sarco Limited
13.10. Honeywell International Inc.