Cold Form Blister Packaging Market - Global Industry Size, Share, Trends, Opportunity, & Forecast, Segmented by Materials, By Application, By Region, Competition, 2020-2030F

Description

The Global Cold Form Blister Packaging Market, valued at USD 3.67 Billion in 2024, is projected to experience a CAGR of 5.61% to reach USD 5.09 Billion by 2030. Cold form blister packaging, also known as Alu-Alu packaging, represents a specialized high-barrier solution crafted by cold-forming aluminum foil under mechanical pressure without heat application, resulting in rigid cavities. This multi-layer laminate, typically composed of Oriented Polyamide (OPA), aluminum, and Polyvinyl Chloride (PVC), offers superior protection against moisture, oxygen, and light, making it ideal for sensitive pharmaceutical products.

Market Overview
Forecast Period	2026-2030
Market Size 2024	USD 3.67 Billion
Market Size 2030	USD 5.09 Billion
CAGR 2025-2030	5.61%
Fastest Growing Segment	Polyethylene
Largest Market	Asia Pacific

Key Market Drivers

The two most significant factors driving the growth of the Global Cold Form Blister Packaging Market are the rising demand from the pharmaceutical and healthcare sectors and strict regulatory mandates for product integrity and security. The escalating demand for effective pharmaceutical packaging is evident in the robust expansion of the global drug market. According to the London Daily News, June 2025, in "Cold form blister packaging market to double by 2034 on strong demand", pharmaceutical exports reached USD 645 billion in 2023, reflecting an 8.4% increase from prior year levels. This sustained growth in pharmaceutical production directly necessitates advanced packaging solutions, such as cold form blisters, which offer superior barrier protection against moisture, oxygen, and light, crucial for maintaining drug efficacy and extending shelf life.

Key Market Challenges

The global cold form blister packaging market faces a significant impediment from the volatility of raw material prices, primarily aluminum. Fluctuations in aluminum costs directly elevate manufacturing expenses for cold form blister producers, subsequently compressing profit margins. This challenge is further exacerbated by the higher material cost of cold form blister packaging when compared to alternative packaging solutions, which can restrict its broader market penetration and adoption, particularly in cost-sensitive segments.

Key Market Trends

Sustainable Packaging Innovations significantly influence the Global Cold Form Blister Packaging Market, compelling manufacturers to adopt eco-friendlier materials and processes. This trend addresses environmental concerns and regulatory pressures, focusing on enhanced recyclability and reduced carbon footprints while preserving crucial barrier properties. The Flexible Packaging Association reported U. S. flexible packaging annual sales reaching $42.9 billion in 2023, reflecting industry sustainability initiatives. Constantia Flexibles demonstrated this in July 2023, introducing REGULA CIRC, a cold form foil replacing traditional PVC with a polyethylene sealing layer to improve material recovery and reduce plastic content in pharmaceutical blister packaging.

Key Market Players

Wasdell Packaging Group
Amcor Plc
Bemis Company Inc.
Winpak Ltd.
Constantia Flexibles GmbH
Svam Toyal Packaging Industries Pvt. Ltd.
Uflex Limited
Bilcare Research Inc.
Ningbo Dragon Packaging Technology Co Ltd
Haishun New Pharmaceutical Packaging Ltd

Report Scope:

In this report, the Global Cold Form Blister Packaging Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Cold Form Blister Packaging Market, By Materials:

Aluminum
Oriented polyamide
Polyvinyl Chloride
Polyethylene
Polypropylene
Polyethylene Terephthalate

Cold Form Blister Packaging Market, By Application:

Healthcare
Electronics & Semiconductors
Consumer Products
Food & Confectionery
Others

Cold Form Blister Packaging Market, By Region:

North America
- United States
- Canada
- Mexico
Europe
- France
- United Kingdom
- Italy
- Germany
- Spain
Asia Pacific
- China
- India
- Japan
- Australia
- South Korea
South America
- Brazil
- Argentina
- Colombia
Middle East & Africa
- South Africa
- Saudi Arabia
- UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Cold Form Blister Packaging Market.

Available Customizations:

Global Cold Form Blister Packaging Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

1. Product Overview

1.1. Market Definition
1.2. Scope of the Market
- 1.2.1. Markets Covered
- 1.2.2. Years Considered for Study
- 1.2.3. Key Market Segmentations

2. Research Methodology

2.1. Objective of the Study
2.2. Baseline Methodology
2.3. Key Industry Partners
2.4. Major Association and Secondary Sources
2.5. Forecasting Methodology
2.6. Data Triangulation & Validation
2.7. Assumptions and Limitations

3. Executive Summary

3.1. Overview of the Market
3.2. Overview of Key Market Segmentations
3.3. Overview of Key Market Players
3.4. Overview of Key Regions/Countries
3.5. Overview of Market Drivers, Challenges, Trends

4. Voice of Customer

5. Global Cold Form Blister Packaging Market Outlook

5.1. Market Size & Forecast
- 5.1.1. By Value
5.2. Market Share & Forecast
- 5.2.1. By Materials (Aluminum, Oriented polyamide, Polyvinyl Chloride, Polyethylene, Polypropylene, Polyethylene Terephthalate)
- 5.2.2. By Application (Healthcare, Electronics & Semiconductors, Consumer Products, Food & Confectionery, Others)
- 5.2.3. By Region
- 5.2.4. By Company (2024)
5.3. Market Map

6. North America Cold Form Blister Packaging Market Outlook

6.1. Market Size & Forecast
- 6.1.1. By Value
6.2. Market Share & Forecast
- 6.2.1. By Materials
- 6.2.2. By Application
- 6.2.3. By Country
6.3. North America: Country Analysis
- 6.3.1. United States Cold Form Blister Packaging Market Outlook
  - 6.3.1.1. Market Size & Forecast
    - 6.3.1.1.1. By Value
  - 6.3.1.2. Market Share & Forecast
    - 6.3.1.2.1. By Materials
    - 6.3.1.2.2. By Application
- 6.3.2. Canada Cold Form Blister Packaging Market Outlook
  - 6.3.2.1. Market Size & Forecast
    - 6.3.2.1.1. By Value
  - 6.3.2.2. Market Share & Forecast
    - 6.3.2.2.1. By Materials
    - 6.3.2.2.2. By Application
- 6.3.3. Mexico Cold Form Blister Packaging Market Outlook
  - 6.3.3.1. Market Size & Forecast
    - 6.3.3.1.1. By Value
  - 6.3.3.2. Market Share & Forecast
    - 6.3.3.2.1. By Materials
    - 6.3.3.2.2. By Application

7. Europe Cold Form Blister Packaging Market Outlook

7.1. Market Size & Forecast
- 7.1.1. By Value
7.2. Market Share & Forecast
- 7.2.1. By Materials
- 7.2.2. By Application
- 7.2.3. By Country
7.3. Europe: Country Analysis
- 7.3.1. Germany Cold Form Blister Packaging Market Outlook
  - 7.3.1.1. Market Size & Forecast
    - 7.3.1.1.1. By Value
  - 7.3.1.2. Market Share & Forecast
    - 7.3.1.2.1. By Materials
    - 7.3.1.2.2. By Application
- 7.3.2. France Cold Form Blister Packaging Market Outlook
  - 7.3.2.1. Market Size & Forecast
    - 7.3.2.1.1. By Value
  - 7.3.2.2. Market Share & Forecast
    - 7.3.2.2.1. By Materials
    - 7.3.2.2.2. By Application
- 7.3.3. United Kingdom Cold Form Blister Packaging Market Outlook
  - 7.3.3.1. Market Size & Forecast
    - 7.3.3.1.1. By Value
  - 7.3.3.2. Market Share & Forecast
    - 7.3.3.2.1. By Materials
    - 7.3.3.2.2. By Application
- 7.3.4. Italy Cold Form Blister Packaging Market Outlook
  - 7.3.4.1. Market Size & Forecast
    - 7.3.4.1.1. By Value
  - 7.3.4.2. Market Share & Forecast
    - 7.3.4.2.1. By Materials
    - 7.3.4.2.2. By Application
- 7.3.5. Spain Cold Form Blister Packaging Market Outlook
  - 7.3.5.1. Market Size & Forecast
    - 7.3.5.1.1. By Value
  - 7.3.5.2. Market Share & Forecast
    - 7.3.5.2.1. By Materials
    - 7.3.5.2.2. By Application

8. Asia Pacific Cold Form Blister Packaging Market Outlook

8.1. Market Size & Forecast
- 8.1.1. By Value
8.2. Market Share & Forecast
- 8.2.1. By Materials
- 8.2.2. By Application
- 8.2.3. By Country
8.3. Asia Pacific: Country Analysis
- 8.3.1. China Cold Form Blister Packaging Market Outlook
  - 8.3.1.1. Market Size & Forecast
    - 8.3.1.1.1. By Value
  - 8.3.1.2. Market Share & Forecast
    - 8.3.1.2.1. By Materials
    - 8.3.1.2.2. By Application
- 8.3.2. India Cold Form Blister Packaging Market Outlook
  - 8.3.2.1. Market Size & Forecast
    - 8.3.2.1.1. By Value
  - 8.3.2.2. Market Share & Forecast
    - 8.3.2.2.1. By Materials
    - 8.3.2.2.2. By Application
- 8.3.3. Japan Cold Form Blister Packaging Market Outlook
  - 8.3.3.1. Market Size & Forecast
    - 8.3.3.1.1. By Value
  - 8.3.3.2. Market Share & Forecast
    - 8.3.3.2.1. By Materials
    - 8.3.3.2.2. By Application
- 8.3.4. South Korea Cold Form Blister Packaging Market Outlook
  - 8.3.4.1. Market Size & Forecast
    - 8.3.4.1.1. By Value
  - 8.3.4.2. Market Share & Forecast
    - 8.3.4.2.1. By Materials
    - 8.3.4.2.2. By Application
- 8.3.5. Australia Cold Form Blister Packaging Market Outlook
  - 8.3.5.1. Market Size & Forecast
    - 8.3.5.1.1. By Value
  - 8.3.5.2. Market Share & Forecast
    - 8.3.5.2.1. By Materials
    - 8.3.5.2.2. By Application

9. Middle East & Africa Cold Form Blister Packaging Market Outlook

9.1. Market Size & Forecast
- 9.1.1. By Value
9.2. Market Share & Forecast
- 9.2.1. By Materials
- 9.2.2. By Application
- 9.2.3. By Country
9.3. Middle East & Africa: Country Analysis
- 9.3.1. Saudi Arabia Cold Form Blister Packaging Market Outlook
  - 9.3.1.1. Market Size & Forecast
    - 9.3.1.1.1. By Value
  - 9.3.1.2. Market Share & Forecast
    - 9.3.1.2.1. By Materials
    - 9.3.1.2.2. By Application
- 9.3.2. UAE Cold Form Blister Packaging Market Outlook
  - 9.3.2.1. Market Size & Forecast
    - 9.3.2.1.1. By Value
  - 9.3.2.2. Market Share & Forecast
    - 9.3.2.2.1. By Materials
    - 9.3.2.2.2. By Application
- 9.3.3. South Africa Cold Form Blister Packaging Market Outlook
  - 9.3.3.1. Market Size & Forecast
    - 9.3.3.1.1. By Value
  - 9.3.3.2. Market Share & Forecast
    - 9.3.3.2.1. By Materials
    - 9.3.3.2.2. By Application

10. South America Cold Form Blister Packaging Market Outlook

10.1. Market Size & Forecast
- 10.1.1. By Value
10.2. Market Share & Forecast
- 10.2.1. By Materials
- 10.2.2. By Application
- 10.2.3. By Country
10.3. South America: Country Analysis
- 10.3.1. Brazil Cold Form Blister Packaging Market Outlook
  - 10.3.1.1. Market Size & Forecast
    - 10.3.1.1.1. By Value
  - 10.3.1.2. Market Share & Forecast
    - 10.3.1.2.1. By Materials
    - 10.3.1.2.2. By Application
- 10.3.2. Colombia Cold Form Blister Packaging Market Outlook
  - 10.3.2.1. Market Size & Forecast
    - 10.3.2.1.1. By Value
  - 10.3.2.2. Market Share & Forecast
    - 10.3.2.2.1. By Materials
    - 10.3.2.2.2. By Application
- 10.3.3. Argentina Cold Form Blister Packaging Market Outlook
  - 10.3.3.1. Market Size & Forecast
    - 10.3.3.1.1. By Value
  - 10.3.3.2. Market Share & Forecast
    - 10.3.3.2.1. By Materials
    - 10.3.3.2.2. By Application

11. Market Dynamics

11.1. Drivers
11.2. Challenges

12. Market Trends & Developments

12.1. Merger & Acquisition (If Any)
12.2. Product Launches (If Any)
12.3. Recent Developments

13. Global Cold Form Blister Packaging Market: SWOT Analysis

14. Porter's Five Forces Analysis

14.1. Competition in the Industry
14.2. Potential of New Entrants
14.3. Power of Suppliers
14.4. Power of Customers
14.5. Threat of Substitute Products

15. Competitive Landscape

15.1. Wasdell Packaging Group
- 15.1.1. Business Overview
- 15.1.2. Products & Services
- 15.1.3. Recent Developments
- 15.1.4. Key Personnel
- 15.1.5. SWOT Analysis
15.2. Amcor Plc
15.3. Bemis Company Inc.
15.4. Winpak Ltd.
15.5. Constantia Flexibles GmbH
15.6. Svam Toyal Packaging Industries Pvt. Ltd.
15.7. Uflex Limited
15.8. Bilcare Research Inc.
15.9. Ningbo Dragon Packaging Technology Co Ltd
15.10. Haishun New Pharmaceutical Packaging Ltd