PUBLISHER: AnalystView Market Insights | PRODUCT CODE: 2034078
PUBLISHER: AnalystView Market Insights | PRODUCT CODE: 2034078
Spray Drying Equipment Market size was valued at US$ 5,809.77 Million in 2025, expanding at a CAGR of 5.86% from 2026 to 2033.
Spray drying equipment converts liquid feed into dry powder by atomizing it into a hot gas stream, where moisture evaporates rapidly. It produces uniform, stable, free-flowing powders with extended shelf life and preserved product quality. The spray drying equipment market is evolving with rising demand across food, pharmaceuticals, and chemical industries, driven by its efficiency in converting liquids into stable powders. For instance, in Nov 2025, a report by Trade.gov, Japan's pharmaceutical market reached approximately USD 88,000 million, making it one of the largest pharmaceutical markets globally and the third largest after the U.S. and China. The sector is highly prescription-driven, with about 93% of sales from prescription medicines, while imports contribute nearly 30% of total supply, showing reliance on global pharmaceutical products. Hence, pharmaceutical demand and high reliance on prescription medicines and imports are driving the adoption of spray drying equipment across industries.
Spray Drying Equipment Market- Market Dynamics
Growing consumption of processed foods and dietary supplements to propel market demand
The growing consumption of processed foods and dietary supplements is increasing demand for advanced nutritional and food processing solutions. These products require enhanced formulation stability, safety, and shelf life to meet rising consumer expectations. For instance, according to the AHDB.org, consumer health trends highlighted a clear shift toward processed and convenience foods as well as dietary supplements, with over 60 % of UK consumers reporting regular consumption of processed or ready-to-eat foods due to changing lifestyles and time constraints. Nearly 1 in 3 consumers regularly use vitamins, minerals, or dietary supplements. Demand for functional foods such as high-protein, low-sugar, and gut-health products has risen significantly due to growing health awareness and changing dietary preferences. As, this shifting consumer lifestyles and rising health awareness are driving strong growth in processed foods, dietary supplements, and functional nutrition products.
Recent studies show that high intake of ultra-processed foods is linked to increased risks of obesity, diabetes, heart disease, and other chronic conditions. However, experts note that not all processed foods are harmful, as some fortified and minimally processed products can still support a healthy diet. There is also a growing focus on improving food labeling and ingredient transparency to help consumers make informed choices.
The Global Spray Drying Equipment Market is segmented on the basis of Product Type, Cycle Type, Drying Stage, Flow Type, Capacity, Application, and Region.
In terms of product type, the rotary atomizer segment holds a significant share in the spray drying equipment market due to its ability to handle large-scale operations, produce uniform particle size, and ensure efficient drying performance across food, pharmaceutical, and chemical applications. For instance, according to PNAS.org, the study shows that rotary atomizers typically operate at rotational speeds ranging from 10,000 to 70,000 rpm, enabling the formation of ultra-thin liquid films and fine droplet generation. Rotary atomization produces micrometer-scale liquid films (<100 µm) and droplets (~10-100 µm), enabling precise coating and efficient material use. Hence, the ability of rotary atomizers to generate fine droplets with high precision and efficiency supports their strong adoption in spray drying applications.
Based on flow type, co-current flow systems hold a major position in the spray drying equipment market due to their ability to handle heat-sensitive materials, ensure uniform drying, and maintain high product quality. In August 2025, GEA Group developed the PSD-3 pharmaceutical spray dryer in collaboration with JGC Corporation, designed for high-containment processing of sensitive pharmaceutical compounds with precise process control and uniform drying performance. As a result, co-current flow systems are widely preferred across food, pharmaceutical, and chemical applications for their efficiency and product consistency.
Spray Drying Equipment Market- Geographical Insights
Spray Drying Equipment on the basis of geography , North America accounts for a major portion of the spray drying equipment market, driven by rising demand from the food and pharmaceutical industries and strict quality and safety regulations. For instance, in 2025, a report by the Canadian government stated that the Canadian pharmaceutical industry ranked as the 6th largest pharmaceutical market globally, accounting for approximately 2.1% of the global market share, reflecting international demand for medicines and biopharmaceutical products. The sector shows steady long-term growth with a compound annual growth of around 7.5%, reflecting sustained market expansion. Moreover, pharmaceutical manufacturing employment has increased by over 15%, indicating rising production capacity to meet growing healthcare demand. North America holds a strong share in the spray-drying equipment market, supported by growth in pharmaceutical and food industries.
Apart from North America, Asia-Pacific accounts for a notable share in the spray drying equipment market, driven by increasing industrialization, rising food processing demand, and the expanding pharmaceutical sector. For instance, according to MOFPI.gov, India's food processing sector continued its strong expansion, with the market size reaching approximately USD 354,500 million, reflecting rapid growth driven by urbanization, rising incomes, and changing consumption patterns. The sector is projected to reach around USD 535,000 million by FY2026, reflecting growth momentum. The sector also accounts for around 8-10% of manufacturing GVA and over 13% of exports, demonstrating its growing economic importance. Asia-Pacific growth is driven by expanding food processing, industrialization, and pharmaceutical demand.
UK Spray Drying Equipment Market- Country Insights
The spray drying equipment market in the UK is expanding, driven by strong industrial demand and increasing adoption across food, pharmaceutical, and chemical sectors. For instance, according to the CIA Org., the UK chemical industry contributes approximately USD 41,000-45,000 million in annual chemical production output and accounts for around 15-17% of total manufacturing R&D investment (over USD 10,000 million annually). The sector supports over 500,000 jobs across supply chains, while chemicals and pharmaceuticals contribute around 70% of chemical exports, reflecting strong global trade activity. As industrial output, R&D investment, and exports are driving growth in the UK spray drying equipment market.
The spray-drying equipment market is highly competitive, driven by rising demand for powdered products across food, pharmaceutical, and chemical industries.Key players, including GEA Group, SPX Flow, Buhler Group, GEA Niro, and Dedert Corporation, are focusing on technological advancements and portfolio expansion. In March 2025, SPX FLOW introduced the SmartDry(TM) System, featuring enhanced thermal efficiency and precise particle size control, designed for processing heat-sensitive materials in food and pharmaceutical applications while ensuring uniform powder quality. Market competition is driven by innovation and advanced systems to meet rising demand across industries.
In September 2025, SPX FLOW entered into a strategic partnership to co-develop customized spray drying solutions for pharmaceutical applications, strengthening collaboration across advanced drying and heat-sensitive material processing technologies in the global spray drying equipment market.
In January 2025, Dedert Corporation, following its integration into the ANDRITZ Group, strengthened its spray drying and evaporation portfolio by combining complementary drying and dewatering technologies, enabling expanded capabilities for food, starch, and plant-based protein applications with improved efficiency and process integration for industrial-scale production.