Global Food Extrusion Market Size Study & Forecast, by Product Type, Raw Material, Application, End-User Industry and Regional Forecasts 2025-2035

The Global Food Extrusion Market is valued approximately at USD 47.89 billion in 2024 and is anticipated to expand at a remarkable CAGR of 6.00% over the forecast period 2025-2035. Driven by shifting consumer palates and rising demands for processed, convenient, and shelf-stable food solutions, food extrusion technology is gaining significant traction worldwide. This advanced processing technique enables manufacturers to transform raw ingredients into a myriad of textures, shapes, and flavors-ranging from puffed snacks and cereals to high-protein meat analogues and pet food. Its capacity to enhance shelf-life, nutrient density, and product uniformity while keeping operational costs in check has made extrusion the linchpin of modern food manufacturing.

The increased awareness of clean-label formulations, fortified foods, and dietary diversification has significantly boosted demand for extruded products. Extrusion allows the seamless inclusion of pulses, grains, oils, meat, or even functional additives like fibers and probiotics without compromising on texture or flavor. As the flexitarian movement and vegan lifestyles gain foothold, extruders-particularly twin-screw and multi-screw variants-are being deployed for novel product development such as meat substitutes and allergen-free snacks. Meanwhile, extrusion is also witnessing elevated usage in industrial sectors beyond human food, notably in animal feed, pet nutrition, and pharmaceutical excipients, making it an indispensable asset in diversified food production ecosystems.

From a regional lens, North America leads the global food extrusion market due to its mature food processing industry, robust R&D infrastructure, and early adoption of advanced manufacturing technologies. The U.S., in particular, demonstrates strong penetration of extruded snacks and pet food driven by consumer affinity for convenience and nutritional enrichment. Europe follows closely, driven by stringent food regulations, clean-label mandates, and booming demand for plant-based and protein-rich extruded products. However, the Asia Pacific region is expected to showcase the fastest growth, attributed to the explosive rise in population, changing dietary patterns, urbanization, and strong governmental support for domestic food industries in nations like China, India, and Indonesia.

Major market player included in this report are:

• Buhler Group
• Coperion GmbH
• GEA Group
• Triott Group
• The Bonnot Company
• Baker Perkins
• Flexicon Corporation
• Lindquist Machine Corporation
• Wenger Manufacturing Inc.
• Kahl Group
• Akron Tool & Die
• Groupe Legris Industries
• CPM Holdings Inc.
• PacMoore Products Inc.
• American Extrusion International

Global Food Extrusion Market Report Scope:

• Historical Data - 2023, 2024
• Base Year for Estimation - 2024
• Forecast period - 2025-2035
• Report Coverage - Revenue forecast, Company Ranking, Competitive Landscape, Growth factors, and Trends
• Regional Scope - North America; Europe; Asia Pacific; Latin America; Middle East & Africa
• Customization Scope - Free report customization (equivalent up to 8 analysts' working hours) with purchase. Addition or alteration to country, regional & segment scope*

The objective of the study is to define market sizes of different segments & countries in recent years and to forecast the values for the coming years. The report is designed to incorporate both qualitative and quantitative aspects of the industry within the countries involved in the study. The report also provides detailed information about crucial aspects, such as driving factors and challenges, which will define the future growth of the market. Additionally, it incorporates potential opportunities in micro-markets for stakeholders to invest, along with a detailed analysis of the competitive landscape and product offerings of key players. The detailed segments and sub-segments of the market are explained below:

By Product Type:

• Single Screw Extruders
• Twin Screw Extruders
• Multi-Screw Extruders
• Cold Extruders
• Hot Extruders

By Raw Material:

• Cereals
• Pulses
• Oilseeds
• Meat
• Fish
• Fruit
• Vegetables

By Application:

• Food
• Feed
• Pet Food
• Pharmaceuticals
• Chemicals
• Plastics

By End-User Industry:

• Food Processing Industry
• Feed Industry
• Pet Food Industry
• Pharmaceutical Industry
• Chemical Industry
• Plastic Industry

By Region:

• North America
• U.S.
• Canada
• Europe
• UK
• Germany
• France
• Spain
• Italy
• Rest of Europe
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• Rest of Asia Pacific
• Latin America
• Brazil
• Mexico
• Middle East & Africa
• UAE
• Saudi Arabia
• South Africa
• Rest of Middle East & Africa

Key Takeaways:

• Market Estimates & Forecast for 10 years from 2025 to 2035.
• Annualized revenues and regional level analysis for each market segment.
• Detailed analysis of geographical landscape with Country level analysis of major regions.
• Competitive landscape with information on major players in the market.
• Analysis of key business strategies and recommendations on future market approach.
• Analysis of competitive structure of the market.
• Demand side and supply side analysis of the market.