PUBLISHER: Orion Market Research | PRODUCT CODE: 1826596
PUBLISHER: Orion Market Research | PRODUCT CODE: 1826596
US Battery Market Size, Share & Trends Analysis Report by Category (Primary (Non-rechargeable) Batteries, and Secondary (Rechargeable) Batteries), by Type (Lithium Ion (Li-Ion), Nickel-Metal Hydride (NI-MH), Nickel Cadmium, Lead Acid, and Others (Solid-state batteries)), and by Application (Automotive, Industrial, Consumer Electronics, Energy Storage Systems (ESS), Medical Devices, and Defense and Aerospace), Forecast Period (2025-2035)
Industry Overview
US battery market was valued at $19.1 billion in 2024 and is projected to reach $74.3 billion by 2035, growing at a CAGR of 13.5% during the forecast period (2025-2035). The US is enhancing regional capabilities and driving market growth by establishing specialized battery materials plants in key states as part of its strategic infrastructure expansion. For instance, in February 2024, Ascend Elements raised $162 million to build sustainable lithium-ion battery materials in the US, bringing its 12-month funding total to $704 million. The funding advances the construction of the Apex 1 facility in Kentucky, North America's first sustainable cathode precursor manufacturing facility, which produces sustainable materials for electric vehicles.
Market Dynamics
Surging EV Demand
The rise in electric vehicle (EV) usage is boosting the demand for high-capacity, fast-charging, and durable batteries due to increased automaker competition. According to the International Council on Clean Transportation Org., in 2024, the electric vehicle (EV) market achieved 1.56 million sales, comprising 10% of all light-duty vehicle sales. By this time, one-third of automakers had introduced at least nine EV models, with the majority of new models being launched in 2021 and 2022. However, few new models were released in 2023 and 2024, and most were priced above $55,000, reflecting a growth in the market share of EVs from 2% in 2020 to 10% in 2024. Additionally, in 2024, non-Tesla EV sales increased by 20% from the previous year, reaching around 960,000 units and contributing to a 0.4% rise in the overall EV market share. Among traditional automakers, only Volkswagen and Stellantis experienced declines in EV sales, while BMW and Mercedes-Benz reported stable figures compared to 2023. Overall, except for Volkswagen and Stellantis, legacy automakers achieved their highest EV sales in 2024, collectively growing by 20%.
Energy Security Concerns
Strengthening domestic battery supply chains is crucial for improving national energy security, reducing global supply disruption vulnerability, and driving market growth. For instance, in March 2025, SK On and Nissan signed a battery supply agreement to support future EV production in America. It will supply nearly 100 GWh of high-performance, high-nickel batteries from 2028 to 2033, boosting Nissan's future electrification strategy and SK On's North American market presence. The project required an investment of $661 million, covering equipment acquisitions, and complements Nissan's previous $500 million commitment to enhancing EV production capabilities at the Canton Assembly Plant.
Market Segmentation
Lithium Ion (Li-Ion) Segment to Lead the Market with the Largest Share
The US battery market is growing considerably, largely owing to the market growth for advanced battery systems in defense applications is fuelled by a growing focus on unmanned vehicles, submarines, and aerospace missions. For instance, in November 2024, L3Harris collaborated with the US Navy to deploy fault-tolerant Li-ion PPR battery pack technology, based on NASA spacesuit design, in Iver4 900 AUVs on US submarines. L3Harris has delivered the first production Autonomous Undersea Vehicles (AUV) powered by Lithium-ion Passive Propagation Resistant (PPR) batteries. The rechargeable batteries enable the Torpedo Tube Launched and Recovered (TTL&R) Iver4 900 AUV to achieve multiple sorties with minimal footprint. L3Harris partnered with the US Navy to implement fault-tolerant Li-ion PPR battery pack technology.
Automotive: A Key Segment in Market Growth
There is an enormous emerging market for US batteries, stimulated by the market growth is primarily driven by the use of prismatic cell formats and next-gen chemistries in larger electric vehicles and grid storage systems. For instance, in May 2025, GM introduced lithium manganese-rich (LMR) prismatic battery cells for its electric vehicles starting in 2028. These batteries, which are lighter, more cost-effective, and use less expensive minerals like manganese, are expected to reduce costs and boost the profitability of GM's largest electric SUVs and trucks.
The major companies operating in the US battery market include EnerSys, LG Energy Solution, Ltd., Panasonic Corp., Samsung SDI Co., Ltd., East Penn Manufacturing, Clarios, LLC, Tesla Power USA Inc., among others. Market players are leveraging partnerships, collaborations, mergers, and acquisition strategies for business expansion and innovative product development to maintain their market positioning.
Recent Developments