U.S. Structural Metal Market Size & Share Analysis - Emerging Trends, Growth Opportunities, Competitive Landscape, and Forecasts (2025

Description

The U.S. structural metal market is on a robust growth trajectory, valued at USD 92.5 billion in 2024 and projected to expand at a CAGR of 6.1%, reaching USD 146.9 billion by 2032. This impressive expansion is being fueled by the surging construction industry, driven by rapid urbanization, rising disposable incomes, and strong government support for infrastructure renewal and affordable housing.

With structural metals playing a critical role in foundational, load-bearing, and architectural components of buildings, demand is surging for beams, trusses, columns, and prefabricated units. The adoption of prefabricated construction is transforming project timelines and cost efficiencies. Simultaneously, technologies such as 3D printing and CNC machining are revolutionizing the production of complex and customized metal components.

U.S. initiatives, including the Infrastructure Investment and Jobs Act (IIJA), are injecting billions into public infrastructure, significantly amplifying the need for durable and adaptable structural metal solutions. These shifts, coupled with rising environmental consciousness and advancements in recyclable metals, are positioning the industry for sustained growth.

Key Insights

The support & structure segment led the product category with a 50% market share in 2024, owing to its fundamental role across all types of construction, including commercial buildings, bridges, and industrial plants.

The prefabricated buildings category is forecasted to grow at the fastest CAGR of 6.5% during 2025-2032. This rise is attributed to the growing preference for rapid, economical, and modular construction approaches, especially in warehouses, data centers, and residential housing.

Steel remained the dominant material type in 2024, capturing 50% of the market due to its cost-effectiveness and strength. It is integral to projects requiring high load-bearing capacity and resistance to environmental stress.

Aluminum is anticipated to be the fastest-growing material segment, expanding at a CAGR of 6.4%. Its lightweight, corrosion resistance, and environmental benefits make it ideal for green buildings and LEED-certified projects.

Commercial construction accounted for the highest end-use share, at 55%, in 2024. Urban expansion, corporate infrastructure, and demand for energy-efficient structures are key factors bolstering this segment.

The residential sector is set to grow at a CAGR of 6.3%, driven by a housing shortage and the shift toward sustainable and disaster-resistant building technologies, particularly light-gauge steel framing.

Regionally, the South held the largest share at 40% in 2024 and is also expected to grow the fastest at 6.5%. States like Texas, Florida, and Georgia are seeing rising construction activity, fueled by population growth, industrial migration, and favorable business climates.

The U.S. structural metal market is fragmented, with a large number of regional players. Minimal product differentiation and low entry barriers have created a competitive landscape where firms prioritize cost efficiency and service optimization.

Leading market players include Commercial Metals Company, Nucor Corporation, Steel Dynamics, Valmont Industries, and Zekelman Industries. Notably, Nucor Corporation announced a USD 200 million investment in a new utility structure plant in Utah in January 2025.

Industry consolidation continues, as evidenced by Zekelman Industries' acquisition of EXLTUBE's assets in 2022, boosting its manufacturing and warehousing capabilities in Kansas City.

Product Code: 13612

Chapter 1. Research Scope

1.1. Research Objectives
1.2. Market Definition
1.3. Analysis Period
1.4. Market Size Breakdown by Segments
- 1.4.1. Market Size Breakdown, by Product Type
- 1.4.2. Market Size Breakdown, by Type
- 1.4.3. Market Size Breakdown, by End Use
1.5. Market Data Reporting Unit
- 1.5.1. Revenue
1.6. Key Stakeholders

Chapter 2. Research Methodology

2.1. Secondary Research
- 2.1.1. Paid
- 2.1.2. Unpaid
- 2.1.3. P&S Intelligence Database
2.2. Primary Research
2.3. Market Size Estimation
2.4. Data Triangulation
2.5. Currency Conversion Rates
2.6. Assumptions for the Study
2.7. Notes and Caveats

Chapter 3. Executive Summary

Chapter 4. Market Indicators

Chapter 5. Industry Outlook

5.1. Industry Background
5.2. Market Dynamics
- 5.2.1. Trends
- 5.2.2. Drivers
- 5.2.3. Restraints/Challenges
- 5.2.4. Emerging Economies and Key Opportunities
- 5.2.5. Impact Analysis of Drivers/Restraints
5.3. Impact of COVID-19
5.4. Sociopolitical Impact
5.5. Porter's Five Forces Analysis
- 5.5.1. Bargaining Power of Buyers
- 5.5.2. Bargaining Power of Suppliers
- 5.5.3. Threat of New Entrants
- 5.5.4. Intensity of Rivalry
- 5.5.5. Threat of Substitutes
5.6. Innovation and Technology Trends
5.7. Supply Chain and Value Chain Insights
5.8. Economic and Regulatory Impact
5.9. Market Entry Strategies

Chapter 6. Competitive Landscape

6.1. List of Market Players and their Offerings
6.2. Market Share of Key Players (2024)
6.3. Competitive Benchmarking of Key Players
6.4. Product Benchmarking of Key Players
6.5. Recent Strategic Developments by Key Players
6.6. Company Leadership Matrix

Chapter 7. U.S. Market

7.1. Overview
7.2. Market Revenue, by Product Type (2019-2032)
7.3. Market Revenue, by Type (2019-2032)
7.4. Market Revenue, by End Use (2019-2032)
7.5. Market Revenue, by Country (2019-2032)

Chapter 8. Northeast Market

8.1. Overview
8.2. Economic Indicators
8.3. Demographics and Population Insights
8.4. Regional Hotspots
8.5. Growth Drivers
8.6. Challenges and Barriers
8.7. Competitive Strategies
8.8. Emerging Players
8.9. Import/Export Policies
8.10. Compliance Requirements
8.11. Emerging Investment Areas
8.12. Major Ongoing Projects
8.13. Market Size and Forecast
- 8.13.1. Market Revenue, by Product Type (2019-2032)
- 8.13.2. Market Revenue, by Type (2019-2032)
- 8.13.3. Market Revenue, by End Use (2019-2032)

Chapter 9. West Market

9.1. Overview
9.2. Economic Indicators
9.3. Demographics and Population Insights
9.4. Regional Hotspots
9.5. Growth Drivers
9.6. Challenges and Barriers
9.7. Competitive Strategies
9.8. Emerging Players
9.9. Import/Export Policies
9.10. Compliance Requirements
9.11. Emerging Investment Areas
9.12. Major Ongoing Projects
9.13. Market Size and Forecast
- 9.13.1. Market Revenue, by Product Type (2019-2032)
- 9.13.2. Market Revenue, by Type (2019-2032)
- 9.13.3. Market Revenue, by End Use (2019-2032)

Chapter 10. Midwest Market

10.1. Overview
10.2. Economic Indicators
10.3. Demographics and Population Insights
10.4. Regional Hotspots
10.5. Growth Drivers
10.6. Challenges and Barriers
10.7. Competitive Strategies
10.8. Emerging Players
10.9. Import/Export Policies
10.10. Compliance Requirements
10.11. Emerging Investment Areas
10.12. Major Ongoing Projects
10.13. Market Size and Forecast
- 10.13.1. Market Revenue, by Product Type (2019-2032)
- 10.13.2. Market Revenue, by Type (2019-2032)
- 10.13.3. Market Revenue, by End Use (2019-2032)

Chapter 11. South Market

11.1. Overview
11.2. Economic Indicators
11.3. Demographics and Population Insights
11.4. Regional Hotspots
11.5. Growth Drivers
11.6. Challenges and Barriers
11.7. Competitive Strategies
11.8. Emerging Players
11.9. Import/Export Policies
11.10. Compliance Requirements
11.11. Emerging Investment Areas
11.12. Major Ongoing Projects
11.13. Market Size and Forecast
- 11.13.1. Market Revenue, by Product Type (2019-2032)
- 11.13.2. Market Revenue, by Type (2019-2032)
- 11.13.3. Market Revenue, by End Use (2019-2032)

Chapter 12. Company Profiles

Chapter 13. Appendix

13.1. Sources and References
13.2. Related Reports

U.S. Structural Metal Market Size & Share Analysis - Emerging Trends, Growth Opportunities, Competitive Landscape, and Forecasts (2025 - 2032)